Silicon-Graphite Composite Anode for Lithium Battery Capacity

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Solution Overview

Problem

Rechargeable lithium batteries face limitations in capacity, efficiency, and cycle life due to the low energy density of graphite-based negative active materials and the inefficiencies of oxide-based negative active materials.

Innovation Solution

Incorporating a silicon-based negative active material in the range of 3-20 wt% with a carbon-based material, and using a positive electrode with a combination of lithium cobalt-based and lithium nickel cobalt manganese-based oxides, optimized for charge and discharge efficiency, to enhance the battery's discharge profile and cycle life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If graphite is used as negative active material, then charge-discharge efficiency is improved, but capacity is limited due to low energy density

Engineering Contradiction:
Improvecharge-discharge efficiencyVSAvoidcapacity
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent uses a composite negative active material comprising graphite (70-97 wt%) and silicon oxide (3-30 wt%). Graphite provides high charge-discharge efficiency while silicon oxide contributes to increased capacity. The composite structure allows both materials to work synergistically, resolving the contradiction between efficiency and capacity.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If oxide negative active material is used, then capacity is improved, but charge-discharge efficiency deteriorates

Engineering Contradiction:
ImprovecapacityVSAvoidcharge-discharge efficiency
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The patent creates a composite negative active material where silicon oxide (providing high capacity) is combined with graphite (providing high efficiency). The graphite component ensures efficient charge-discharge performance while the silicon oxide component increases overall capacity, thus resolving the contradiction between capacity and efficiency.

Inventive Principle:
Principle #40Composite materials

3Quantity of substance

If silicon-based negative active material is used to increase capacity, then battery swelling occurs due to reaction with electrolyte at high discharge voltage

Engineering Contradiction:
ImprovecapacityVSAvoidbattery swelling
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent uses graphite as an intermediary material in the composite negative active material. Graphite acts as a buffer that reacts with the electrolyte in a controlled manner, preventing direct and excessive reaction between silicon oxide and electrolyte that would cause battery swelling. This intermediary approach allows silicon oxide to contribute to capacity while mitigating its harmful side effects.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in a rechargeable lithium battery with improved capacity, efficiency, and cycle-life characteristics, balancing capacity and efficiency through the use of silicon-based and carbon-based materials, and optimizing the positive electrode composition.

Implementation Method 1

a lithium-transition element composite oxides being capable of intercalating lithium

Methodology Applied
Scientific EffectIntercalation: Absorption (physical)

Implementation Method 2

rechargeable lithium batteries use an organic electrolyte solution and have twice or more the discharge voltage than that of conventional batteries

Methodology Applied
Scientific EffectElectrochemical reaction: Redox Reactions

Data Source

PatentUS9478799B2Rechargeable lithium battery
Publication Date: 2016.10.25 SAMSUNG SDI CO LTD
  • US9478799B2 patent drawing
  • US9478799B2 patent drawing
  • US9478799B2 patent drawing

AI summary

In an aspect, a rechargeable lithium battery including a negative electrode including a silicon-based negative active material is disclosed.