Silicon-Graphite Anode Composition for Stable Lithium Secondary Batteries

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Solution Overview

Problem

Existing lithium secondary batteries using silicon-based compounds as negative electrode active materials face issues with volume expansion during charging, leading to conductive path disconnection and performance degradation, while using artificial graphite increases costs due to high processing costs.

Innovation Solution

A lithium secondary battery design that reduces the amount of artificial graphite and increases natural graphite, maintaining a specific NP ratio of 110 or more, using a carbon-based active material with artificial graphite at 1 to 50 parts by weight and natural graphite at 99 to 50 parts by weight, along with silicon-based and other active materials to enhance performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon-based compound is used as negative electrode active material to increase capacity, then discharge capacity is improved, but volume expansion occurs during charging causing conductive path disconnection and performance deterioration

Engineering Contradiction:
Improvedischarge capacityVSAvoidconductive path stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent embeds silicon-based active material particles inside a graphite shell structure, creating a core-shell configuration where the graphite outer layer accommodates volume expansion while the silicon core provides high capacity. This nested structure prevents conductive path disconnection by containing the expanding silicon within a flexible graphite matrix.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent creates a composite negative electrode material combining silicon-based compounds with graphite and conductive carbon. This composite structure leverages the high capacity of silicon, the structural stability of graphite, and the conductivity of carbon to simultaneously achieve high discharge capacity and maintain conductive path integrity during charging cycles.

Inventive Principle:
Principle #40Composite materials

2Reliability

If artificial graphite is used as negative electrode active material to improve cell characteristics, then service life is improved, but processing cost increases

Engineering Contradiction:
Improveservice lifeVSAvoidprocessing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies artificial graphite selectively in specific regions and proportions within the negative electrode rather than using it uniformly throughout. By controlling the distribution and concentration of artificial graphite particles, the patent achieves necessary service life characteristics while minimizing the total amount of expensive artificial graphite required, thus reducing processing costs.

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If natural graphite is used as negative electrode active material to reduce cost, then processing cost is reduced, but cell characteristics deteriorate

Engineering Contradiction:
Improveprocessing costVSAvoidcell characteristics
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent creates a composite negative electrode material combining silicon-based compounds with graphite and conductive carbon. This composite structure leverages the high capacity of silicon, the structural stability of graphite, and the conductivity of carbon to simultaneously achieve high discharge capacity and maintain conductive path integrity during charging cycles.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The battery maintains excellent cell characteristics and service life characteristics by reducing artificial graphite usage, addressing cost and performance degradation issues while achieving performance comparable to existing batteries.

Implementation Method 1

The negative electrode includes a negative electrode active material for intercalating and de-intercalating lithium ions from the positive electrode

Methodology Applied
Scientific EffectIntercalation: Absorption (physical)

Implementation Method 2

a field of electricity generation and electricity storage using an electrochemical reaction

Methodology Applied
Scientific EffectElectrochemical reaction: Redox Reactions

Data Source

PatentEP4618214A1Lithium secondary battery
Publication Date: 2025.09.17 LG ENERGY SOLUTION LTD
  • EP4618214A1 patent drawingFigure 1
  • EP4618214A1 patent drawing
  • EP4618214A1 patent drawing

AI summary

The present application relates to a lithium secondary battery.