Silicon-Li-Mg Silicate Anode Material for Stable Initial Efficiency

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Solution Overview

Problem

Existing silicon-based negative electrode materials for lithium-ion batteries face issues with battery lifetime characteristics, low initial coulomb efficiency, and instability due to high reactivity, particularly in Li-doped SiO and Mg-doped SiO composites, which require uniform doping technologies for industrial production.

Innovation Solution

A method involving contact-fusion of Li—Mg silicate with silicon to form a uniform interface, using a mixture of Si powder and Li—Mg silicate materials heated under reduced pressure, forming a composite material with high initial coulomb efficiency and stability, through a controlled vaporization reaction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If Li-doped SiO is used to improve initial coulomb efficiency, then initial efficiency is improved, but the material reacts with water and deteriorates during battery assembly due to high reactivity

Engineering Contradiction:
Improveinitial coulomb efficiencyVSAvoidreactivity with water
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent uses MgO as an intermediary substance that mediates between Si and Li2O. The MgO forms a stable interface that prevents direct contact and reaction between Li2O and water, while still allowing Li to diffuse and dope the Si. This intermediary layer resolves the contradiction by maintaining initial coulomb efficiency through Li doping while preventing harmful reactivity with water during battery assembly.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates a composite material structure consisting of Si, Li2O, and MgO in specific proportions. This composite approach allows the material to benefit from Li doping (improving initial coulomb efficiency) while the MgO component provides stability and water resistance. The composite structure resolves the contradiction by combining the advantageous properties of different materials while mitigating their individual drawbacks.

Inventive Principle:
Principle #40Composite materials

2Reliability

If Mg-doped SiO is used to improve stability and initial coulomb efficiency, then stability is improved, but battery capacity decreases due to heavy Mg weight

Engineering Contradiction:
ImprovestabilityVSAvoidbattery capacity
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent applies local quality by concentrating MgO at specific locations and interfaces within the material structure, particularly at the Si-Li2O interface. Rather than uniformly distributing Mg throughout the material (which would increase overall weight), the MgO is localized where it provides maximum stabilizing effect. This resolves the contradiction by achieving stability through localized Mg doping while minimizing the overall weight penalty and preserving battery capacity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent optimizes the proportions of Si, Li2O, and MgO to achieve the desired balance between stability and capacity. By carefully controlling the composition parameters (specific ratios of components) and processing conditions (heating temperature and time), the patent achieves sufficient stability with minimal Mg content, thereby reducing the weight penalty while maintaining improved initial coulomb efficiency and stability.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If Li-Mg doped SiO is used to solve reactivity problems, then water resistance is improved, but uniform distribution of Li2O, MgO, and SiO2 is extremely difficult to achieve

Engineering Contradiction:
Improvewater resistanceVSAvoiduniform distribution of components
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The patent applies preliminary action by pre-mixing Si and MgO together before adding Li2O and performing the heating treatment. This preliminary mixing ensures that MgO is already uniformly distributed with Si at the molecular level before Li2O is introduced. During subsequent heating, Li2O diffuses into this pre-established Si-MgO matrix, resulting in uniform distribution of all three components. This preliminary preparation step resolves the manufacturing difficulty by establishing a favorable starting structure that facilitates uniform final distribution.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces mechanical mixing methods with a thermal diffusion process to achieve uniform distribution. Instead of relying on mechanical agitation or conventional mixing techniques that struggle to achieve molecular-level uniformity, the patent uses controlled heating to enable atomic diffusion of Li2O into the Si-MgO matrix. This thermal processing approach substitutes mechanical mixing with a self-organizing diffusion process that naturally achieves uniform distribution at the atomic level, resolving the manufacturing precision challenge.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method produces a negative electrode material with improved battery capacity, initial coulomb efficiency, and water resistance, ensuring stable battery performance and suitability for industrial production.

Implementation Method 1

heating the raw materials to form contact-fusion state

Methodology Applied
Scientific EffectContact-fusion: Melting

Implementation Method 2

heated under reduced pressure at a temperature below 1410° C. and above the melting point of Li—Mg silicate

Methodology Applied
Scientific EffectReduced pressure heating: Vacuum Distillation

Implementation Method 3

through a controlled vaporization reaction

Methodology Applied
Scientific EffectVaporization: Evaporation

Data Source

PatentUS20260088279A1Method of making negative electrode material
Publication Date: 2026.03.26 OSAKA TITANIUM TECHNOLOGIES
  • US20260088279A1 patent drawing
  • US20260088279A1 patent drawing
  • US20260088279A1 patent drawing

AI summary

A method of making negative electrode material having silicon and silicate includes the steps of providing raw materials for contact-fusion, heating the raw materials to form materials with a contact-fusion state, mixing silicon and the materials after forming contact-fusion to form a composite material, and vaporizing the composite materials on the deposition zone after the mixing step. The heating step is performed at the temperatures between the lowest melting temperature of the materials with the contact-fusion state and 1400° C. The deposited composite materials can be optionally heat treated, pulverized, and/or coated with carbon. Also provided is a negative electrode material of silicon and silicate made from the steps described above. The negative electrode material of silicon and silicate can be an Li—Mg silicate having silicon powder dispersed therein, the Li—Mg silicate forming a uniform interface on surfaces of the silicon powder.