Carbon-Coated Silicon-Lithium Silicate Anode for Expansion Control

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Solution Overview

Problem

Existing lithium ion battery negative electrode materials face challenges in achieving high specific capacity, high first coulombic efficiency, and good cycle stability due to limitations in graphite and silicon-based materials, with silicon experiencing volume expansion and lithium silicate being chemically inert.

Innovation Solution

A composite negative electrode material comprising lithium silicate, silicon oxide, an activator, and a carbon coating is developed, where the activator enhances conductivity and supports the lithium silicate structure, and the carbon coating alleviates volume expansion, resulting in improved electrochemical properties and cycle stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon material is used as negative electrode, then specific capacity is improved (theoretical capacity up to 4200 mAh/g), but volume expansion occurs (up to 300%) leading to poor cycle performance

Engineering Contradiction:
Improvespecific capacityVSAvoidcycle performance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

Silicon particles are embedded inside lithium silicate matrix, forming a nested structure where the inner silicon provides high capacity while the outer lithium silicate shell constrains volume expansion and maintains structural integrity during cycling

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The negative electrode uses a composite material system consisting of lithium silicate, silicon oxide, activator, and carbon coating, combining the high capacity of silicon with the structural stability of lithium silicate and the protective properties of carbon

Inventive Principle:
Principle #40Composite materials

2Reliability

If lithium silicate is used as negative electrode material, then cycle performance is improved, but first coulombic efficiency is reduced due to electrochemical inertness

Engineering Contradiction:
Improvecycle performanceVSAvoidfirst coulombic efficiency
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

An activator component is introduced as an intermediary substance that facilitates lithium ion insertion into and extraction from lithium silicate, overcoming its electrochemical inertness and enabling reversible capacity while maintaining cycle stability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The carbon coating is applied selectively on the surface of lithium silicate particles, providing localized electrochemical activity and conductivity enhancement where lithium ion transfer occurs, while the bulk lithium silicate maintains its structural stability

Inventive Principle:
Principle #3Local quality

3Reliability

If graphite is used as negative electrode material, then cycle stability is maintained, but specific capacity is limited (theoretical capacity only 372 mAh/g)

Engineering Contradiction:
Improvecycle stabilityVSAvoidspecific capacity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The invention creates a composite negative electrode material that combines silicon (high capacity) with lithium silicate and carbon (structural stability), achieving both high specific capacity and good cycle stability that neither material can provide alone

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite material achieves a first coulombic efficiency of no less than 83.6% and a 50-cycle capacity retention rate of no less than 82% at 0.1 C current density, with a first discharging specific capacity of no less than 1263 mAh/g, addressing the limitations of existing materials.

Implementation Method 1

the carbon coating outside the composite matrix material... may further alleviate the problem of volume expansion of silicon and silicon oxide in the charging and discharging process

Methodology Applied
Scientific EffectVolume expansion constraint:

Implementation Method 2

The activator in the composite matrix material of the present disclosure, on one hand, may improve the conductivity of the material, and further enhance the electrochemical property of the negative electrode material

Methodology Applied
Scientific EffectConductivity enhancement:

Implementation Method 3

lithium ions have a sufficient space to be separated from and embedded into the structure, and further show certain reversible capacity

Methodology Applied
Scientific EffectIon embedding:

Data Source

PatentUS12489114B2Negative electrode material, and preparation method therefor and use thereof
Publication Date: 2025.12.02 BTR NEW MATERIAL GRP CO LTD
  • US12489114B2 patent drawing

AI summary

A negative electrode material includes a composite matrix material and a carbon coating coated on the composite matrix material. The composite matrix material includes lithium silicate, silicon oxide, an activator, and silicon embedded in the lithium silicate and the silicon oxide.