Carbon-Doped Silicon Monoxide Anode for Stable Li-Ion Cycling

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Solution Overview

Problem

Silicon-based anode materials for lithium ion batteries suffer from poor conductivity, unstable solid electrolyte interface (SEI) films, and significant volume expansion, leading to poor cycle performance and short cycle life.

Innovation Solution

An anode material comprising a matrix of carbon-doped silicon monoxide with specific carbon content, particle size, and surface area, optionally coated with carbon, oxide, or polymer, to stabilize the SEI and mitigate volume expansion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon-based anode material is used, then capacity is improved, but conductivity deteriorates

Engineering Contradiction:
ImprovecapacityVSAvoidconductivity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent uses silicon oxycarbide composite material containing Si-O-C bonds, combining silicon's high capacity with carbon's conductivity and oxide's stability. This composite structure resolves the contradiction by integrating multiple material properties into a single functional anode material that simultaneously achieves high capacity and good conductivity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the chemical composition parameters by controlling the content of SiO2 (5-30 wt%) and carbon (70-40 wt%) in the silicon oxycarbide composite. By adjusting these compositional parameters, the material achieves optimal balance between capacity and conductivity, transforming the material properties to resolve the contradiction.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If silicon-based anode material is used, then capacity is improved, but SEI film stability deteriorates

Engineering Contradiction:
ImprovecapacityVSAvoidSEI film stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The silicon oxycarbide composite with Si-O-C bonds creates a more stable interface chemistry that forms stable SEI films. The presence of oxygen in the composite structure modifies the electrochemical behavior at the electrode-electrolyte interface, leading to stable SEI formation that maintains capacity over cycles.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent employs a carbon coating layer on the silicon oxycarbide particles that acts as a protective interface. This coating forms a stable SEI film that protects the underlying silicon from continuous degradation, effectively creating a stable interface that maintains performance over time.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Quantity of substance

If silicon-based anode material is used, then capacity is improved, but volume expansion deteriorates

Engineering Contradiction:
ImprovecapacityVSAvoidvolume expansion
Core Design Contradiction:
Quantity of substanceVSShape

Solution Approach 1:

The silicon oxycarbide composite structure with Si-O-C bonds provides a more robust framework that accommodates volume changes during lithium insertion/extraction. The oxide and carbon components create a structural buffer that reduces the magnitude of volume expansion compared to pure silicon, maintaining structural integrity over cycles.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The carbon coating layer on silicon oxycarbide particles acts as a flexible protective shell that accommodates volume changes during charge-discharge cycles. This coating layer allows for controlled expansion and contraction while maintaining structural integrity, reducing particle fracture and preserving capacity.

Inventive Principle:
Principle #30Flexible shells and thin films

4Reliability

If carbon content in matrix material is increased, then conductivity is improved, but SEI film stability deteriorates

Engineering Contradiction:
ImproveconductivityVSAvoidSEI film stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent optimizes the carbon content parameter in the matrix material to a specific range (70-40 wt%) that balances conductivity and SEI stability. This parameter optimization ensures sufficient carbon for conductivity while maintaining enough SiO2 content for stable SEI formation, resolving the contradiction through precise compositional control.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves cycle performance at room temperature and high temperature by stabilizing the SEI and reducing expansion stress, enhancing the anode's conductivity and cycle life.

Implementation Method 1

the carbon is doped in the silicon monoxide

Methodology Applied
Scientific EffectDoping: Dopants

Implementation Method 2

the anode material further comprises a coating layer formed on at least a part of a surface of the matrix material

Methodology Applied
Scientific EffectSurface coating: Coatings

Implementation Method 3

the matrix material has an average particle size that ranges from 0.5 μm to 30 μm

Methodology Applied
Scientific EffectAmorphous structure:

Data Source

PatentUS12418029B2Anode material and electrochemical device including the same, and electronic device
Publication Date: 2025.09.16 NINGDE AMPEREX TECHNOLOGY LTD
  • US12418029B2 patent drawing
  • US12418029B2 patent drawing

AI summary

An anode material, including a matrix material, and the matrix material comprises carbon-doped silicon monoxide, and a content of the carbon ranges from 0.5% to 10% based on a total mass of the carbon and silicon monoxide. The anode material can significantly improve the cycle performance of an electrochemical device at room temperature and high temperature.