Silicon Negative Electrode Active Material for Li-Ion Batteries

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Solution Overview

Problem

Lithium ion secondary batteries using silicon as a main material face challenges in achieving initial charge/discharge efficiency and cycle stability comparable to those using carbon-based active materials, with issues related to expansion, contraction, and electrolyte decomposition leading to degraded cycle characteristics.

Innovation Solution

A negative electrode active material composed of silicon compounds (SiOx: 0.5≤x≤1.6) with Li2SiO3, Li4SiO4, nickel, chromium, aluminum, and zirconium, where nickel and chromium enhance electronic conductivity, and aluminum-lithium alloys stabilize the slurry, combined with a carbon-based active material to improve charge/discharge efficiency and cycle stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon is used as the negative electrode active material to increase battery capacity, then the theoretical capacity increases significantly (10 times larger than graphite), but the superficial layer becomes easily broken due to expansion and contraction during charge/discharge

Engineering Contradiction:
Improvebattery capacityVSAvoidsuperficial layer strength
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The patent uses a composite material structure where silicon particles are embedded in a porous carbon matrix. The carbon matrix provides mechanical strength and structural stability while the silicon particles provide high capacity. This composite approach allows the silicon to expand and contract without the superficial layer breaking, resolving the contradiction between high capacity and structural strength.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The porous carbon matrix acts as a flexible shell surrounding the silicon particles. This shell can accommodate the volume changes of silicon during charge/discharge cycles without breaking, preventing the superficial layer from fracturing while maintaining the high capacity benefit of silicon.

Inventive Principle:
Principle #30Flexible shells and thin films

2Productivity

If the superficial layer of the negative electrode active material is broken, then a new surface is generated increasing the reaction area, but the electrolytic solution is consumed through decomposition reaction on the new surface

Engineering Contradiction:
Improvereaction areaVSAvoidelectrolytic solution consumption
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The porous carbon matrix is pre-formed around the silicon particles before battery operation. This preliminary protective layer prevents direct contact between the electrolytic solution and the silicon surface, eliminating decomposition reactions and electrolyte consumption while still allowing lithium ion transport through the porous structure.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The porous carbon matrix serves as an intermediary between the electrolytic solution and the silicon particles. It allows lithium ions to reach the silicon surface for the charge/discharge reaction while blocking the electrolytic solution from directly contacting and decomposing on the silicon surface.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If nickel and chromium are added to the silicon compound particles, then the electronic conductivity is improved, but the device complexity increases

Engineering Contradiction:
Improveelectronic conductivityVSAvoidmaterial composition complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent optimizes the concentration parameters of nickel and chromium within specific ranges (nickel: 0.1-10 at%, chromium: 0.1-10 at%) to achieve the desired electronic conductivity. By controlling these compositional parameters, the patent improves reliability while managing complexity through defined composition ranges rather than unrestricted material addition.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution significantly enhances the initial charge/discharge efficiency and cycle stability of lithium ion secondary batteries, achieving high capacity and prolonged battery life by stabilizing the silicon compound and improving electronic conductivity.

Implementation Method 1

nickel and chromium enhance electronic conductivity

Methodology Applied
Scientific EffectDoping: Dopants

Implementation Method 2

aluminum-lithium alloys stabilize the slurry

Methodology Applied
Scientific EffectAlloy formation:

Implementation Method 3

the negative electrode active material expands and contracts during charge/discharge

Methodology Applied
Scientific EffectExpansion and contraction: Thermal Expansion

Data Source

PatentUS10991971B2Negative electrode active material, mixed negative electrode active material, negative electrode for nonaqueous electrolyte secondary battery, lithium ion secondary battery, and, production method of negative electrode active material
Publication Date: 2021.04.27 SHIN ETSU CHEMICAL CO LTD
  • US10991971B2 patent drawing
  • US10991971B2 patent drawing

AI summary

The present disclosure relates to a negative electrode active material including: particles of negative electrode active material, wherein the particles of negative electrode active material contain particles of silicon compound containing a silicon compound (SiOx: 0.55≤x≤1.6), and the particles of silicon compound includes at least one or more kinds of Li2SiO3 and Li4SiO4; the particles of silicon compound contain nickel; and, a mass of the nickel to a mass of the particles of negative electrode active material is 2 mass ppm or more and 100 mass ppm or less. Thus, when used as the negative electrode active material of a secondary battery, a negative electrode active material capable of improving the initial charge/discharge characteristics and cycle characteristics is provided.