Silicon Negative Electrode Coating for Lithium Ion Battery Cycle Life

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Solution Overview

Problem

Lithium ion secondary batteries using silicon as a negative electrode active material face early cycle deterioration due to side reactions during charging and discharging.

Innovation Solution

A negative electrode with a coating containing iron (Fe), manganese (Mn), and oxygen (O) is formed on the surface of the silicon-based active material, and a lithium iron manganese-based composite oxide with a layered rock-salt structure is used as the positive electrode active material, along with a specific electrolyte, to improve cyclability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon-based negative electrode active material is used, then battery capacity is improved, but cycle life deteriorates due to side reactions

Engineering Contradiction:
Improvebattery capacityVSAvoidcycle life
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A coating layer containing iron (Fe), manganese (Mn), and oxygen (O) is formed on the surface of the silicon-based negative electrode active material. This coating acts as an intermediary barrier between the silicon and the electrolyte, suppressing side reactions while allowing lithium ion insertion/extraction, thereby improving cycle life without sacrificing capacity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The negative electrode is constructed as a composite structure combining silicon-based active material with a metal oxide coating layer. This composite approach leverages the high capacity of silicon while the oxide coating provides structural stability and chemical protection, resolving the contradiction between capacity and cycle life

Inventive Principle:
Principle #40Composite materials

2Reliability

If coating layer is formed on negative electrode active material layer, then cyclability is improved, but manufacturing complexity increases

Engineering Contradiction:
ImprovecyclabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The coating layer is formed in-situ through electrochemical reactions during initial charging cycles, rather than requiring separate coating deposition processes. The iron and manganese ions from the positive electrode migrate and deposit on the negative electrode surface automatically, improving cyclability without adding complex manufacturing steps

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The coating formation occurs during preliminary charging cycles before the battery enters normal operation. This preliminary action prepares the negative electrode surface with a protective layer that suppresses side reactions during subsequent cycling, improving cyclability without affecting normal manufacturing flow

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly enhances the cyclability of the lithium ion secondary battery by suppressing side reactions and maintaining discharge capacity over multiple cycles.

Implementation Method 1

a coating containing iron (Fe), manganese (Mn), and oxygen (O) as constituent elements is formed on a surface of the negative electrode active material layer

Methodology Applied
Scientific EffectSurface coating: Coatings

Implementation Method 2

a negative electrode active material layer containing a negative electrode active material including silicon (Si) as a constituent element

Methodology Applied
Scientific EffectIon insertion/extraction: Absorption (physical)

Data Source

PatentUS10340514B2Negative electrode for lithium ion secondary battery, and lithium ion secondary battery
Publication Date: 2019.07.02 NEC CORP
  • US10340514B2 patent drawing
  • US10340514B2 patent drawing
  • US10340514B2 patent drawing

AI summary

A negative electrode for a lithium ion secondary battery, including a negative electrode active material layer containing a negative electrode active material including silicon (Si) as a constituent element, in which a coating including iron (Fe), manganese (Mn) and oxygen (O) as constituent elements is formed on a surface of the negative electrode active material layer.