Silicon Negative Electrode Three-Layer Structure

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Solution Overview

Problem

Silicon-based negative electrode active materials for lithium batteries face challenges such as volume change and conductivity issues during charging/discharging, leading to reduced cycle life and capacity, due to the formation of dendrites and cracks.

Innovation Solution

A three-layer structured negative electrode active material is developed, comprising a crystalline silicon layer, an amorphous matrix layer, and a nano grain matrix layer, which forms a coherent interface to suppress volume expansion and enhance bonding, thereby reducing crack formation and maintaining capacity over cycles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon-based negative electrode active material is used to achieve high capacity, then the battery capacity increases, but volume expansion and crack formation occur during charging/discharging

Engineering Contradiction:
Improvebattery capacityVSAvoidstructural stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The silicon-based negative electrode active material is divided into fine particles with a diameter of 10 μm or less, and these particles are dispersed in a porous carbon material matrix. This segmentation prevents the formation of large cracks during volume expansion while maintaining high capacity, as the fine particles can expand individually without causing structural failure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A porous carbon material coating is formed on the surface of the silicon-based active material particles. This carbon shell acts as a flexible buffer that accommodates volume expansion during lithiation while maintaining structural integrity. The porous structure allows lithium ion diffusion while preventing crack propagation.

Inventive Principle:
Principle #30Flexible shells and thin films

2Duration of action of stationary object

If thin film coating is applied to suppress volume expansion, then cycle stability improves, but lithium ion diffusion resistance increases

Engineering Contradiction:
Improvecycle stabilityVSAvoidlithium ion diffusion speed
Core Design Contradiction:
Duration of action of stationary objectVSSpeed

Solution Approach 1:

The carbon material used for coating has a porous structure with controlled pore size and distribution. This porous structure provides multiple diffusion pathways for lithium ions, reducing diffusion resistance while the carbon matrix suppresses volume expansion. The porosity allows fast ion transport while the overall structure maintains mechanical stability during cycling.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The three-layer structure effectively suppresses dispersal and crack phenomena, maintaining initial efficiency and capacity, with a small volume change during charging/discharging, leading to improved cycle stability and battery performance.

Implementation Method 1

an amorphous matrix layer outside the Si layer; and a nano grain matrix layer formed on an interface between the Si layer and the amorphous matrix layer

Methodology Applied
Scientific EffectVolume expansion suppression:

Implementation Method 2

suppresses dispersal and crack phenomena, maintaining initial efficiency and capacity, with a small volume change during charging/discharging

Methodology Applied
Scientific EffectCrack suppression:

Data Source

PatentUS10734644B2Negative electrode active material for secondary battery and secondary battery including the same
Publication Date: 2020.08.04 ILJIN ELECTRONICS
  • US10734644B2 patent drawing
  • US10734644B2 patent drawing
  • US10734644B2 patent drawing

AI summary

Provided are a negative electrode active material for a secondary battery, in which a silicon-based negative electrode active material is formed in a three-layer structure including an amorphous matrix, thereby suppressing a dispersal phenomenon of the negative electrode active material during charging/discharging. The negative electrode active material having a three-layer structure includes: a silicon (Si) layer; an amorphous matrix layer outside the Si layer; and a nano grain matrix layer formed on an interface between the Si layer and the amorphous matrix layer.