Silicon Nitride Layer Tensile Stress via HDPCVD

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Solution Overview

Problem

Current methods for enhancing carrier mobility in n-type metal oxide semiconductor (NMOS) devices, such as using contact etch stop layers, are inefficient and require lengthy processes like UV curing, which are not time-effective and may not adequately increase tensile stress for improved device performance.

Innovation Solution

A method involving the use of high density plasma chemical vapor deposition (HDPCVD) treatment to form and stress a silicon nitride layer, which is applied to the contact etch stop layer in NMOS devices, increasing tensile stress and reducing processing time compared to traditional methods.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stress or pressure

If traditional UV curing method is used to stress the contact etch stop layer, then the tensile stress is increased, but the processing time is excessive and the stress enhancement is insufficient

Engineering Contradiction:
Improvetensile stressVSAvoidprocessing time
Core Design Contradiction:
Stress or pressureVSLoss of time

Solution Approach 1:

The patent changes the stress application method from UV curing to HDPCVD treatment, altering the physical and chemical parameters of the process. The HDPCVD treatment applies plasma-based chemical vapor deposition to generate tensile stress, achieving 10-60% stress enhancement in the silicon nitride layer within minutes, compared to the insufficient and time-consuming UV curing method.

Inventive Principle:
Principle #35Parameter changes

2Stress or pressure

If traditional UV curing method is used to stress the contact etch stop layer, then the tensile stress is increased, but the device performance improvement is inadequate

Engineering Contradiction:
Improvetensile stressVSAvoiddevice performance
Core Design Contradiction:
Stress or pressureVSReliability

Solution Approach 1:

The patent changes the stress application method from UV curing to HDPCVD treatment, altering the physical and chemical parameters of the process. The HDPCVD treatment applies plasma-based chemical vapor deposition to generate tensile stress, achieving 10-60% stress enhancement in the silicon nitride layer within minutes, compared to the insufficient and time-consuming UV curing method.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If HDPCVD treatment is used to stress the silicon nitride layer, then the tensile stress is significantly increased and processing time is reduced, but the process complexity increases

Engineering Contradiction:
Improveprocessing efficiencyVSAvoidprocess complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent utilizes the HDPCVD equipment's multi-functionality to perform both the deposition of the silicon nitride layer and the subsequent stress treatment in the same system. This approach, while using advanced equipment, streamlines the process by eliminating the need for separate stress application equipment and reduces overall processing time, making the enhanced productivity worthwhile despite the equipment complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The HDPCVD treatment effectively increases tensile stress in the silicon nitride layer by 10% to 60%, enhancing carrier mobility and reducing processing time by half compared to traditional UV curing methods, thereby improving NMOS device performance.

Implementation Method 1

the silicon nitride layer is stressed by a high density plasma chemical vapor deposition (HDPCVD) treatment

Methodology Applied
Scientific EffectHigh density plasma chemical vapor deposition: Plasma Enhanced Chemical Vapour Deposition

Data Source

PatentUS9219151B1Method for manufacturing silicon nitride layer and method for manufacturing semiconductor structure applying the same
Publication Date: 2015.12.22 MARLIN SEMICON LTD
  • US9219151B1 patent drawing
  • US9219151B1 patent drawing
  • US9219151B1 patent drawing

AI summary

A method for manufacturing a silicon nitride layer and a method for manufacturing a semiconductor structure applying the same are provided. The method for manufacturing a silicon nitride layer includes forming the silicon nitride layer and stressing the silicon nitride layer by a high density plasma chemical vapor deposition (HDPCVD) treatment.