Silicon Oxide Particle Gradient for Lithium Battery Capacity

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Solution Overview

Problem

Rechargeable lithium batteries face limitations in achieving high-capacity and long cycle-life characteristics due to the use of conventional negative active materials, which often result in reduced reactivity and increased resistance at the negative electrode.

Innovation Solution

The development of silicon oxide particles with a specific concentration gradient of Si and O phases, where the Si phase concentration decreases from the surface to the center and the O phase concentration increases, is used as the negative active material. These particles are prepared through heat treatment and etching processes to create a porous structure with enhanced reactivity with lithium, improving electrochemical characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional carbon-based materials are used as negative active material, then the battery structure is simple and easy to manufacture, but the capacity and cycle-life characteristics are limited

Engineering Contradiction:
ImprovecapacityVSAvoidstructure complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent applies local quality by creating a concentration gradient of Si phase within the silicon oxide particles, where the Si phase concentration decreases from the surface to the center. This non-uniform distribution optimizes both capacity (higher Si content at surface for Li reaction) and structural stability (O phase at center provides framework), resolving the contradiction between simple structure and high performance.

Inventive Principle:
Principle #3Local quality

2Reliability

If silicon oxide particles with high Si phase concentration are used, then the reactivity with lithium is improved, but the resistance increases

Engineering Contradiction:
ImprovereactivityVSAvoidresistance
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent resolves this contradiction by implementing local quality through spatial variation of Si phase concentration. The surface region has high Si phase concentration (up to 70-80 atom%) for high reactivity with lithium, while the center region has lower Si phase concentration (20-30 atom%) that provides structural stability and reduces resistance. This gradient distribution allows simultaneous optimization of both reactivity and resistance.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent applies dimensionality change by transitioning from a uniform composition to a radially varying composition profile. The concentration of Si phase is expressed as a function of radial distance from the particle center, creating a three-dimensional concentration gradient that simultaneously satisfies conflicting requirements at different spatial locations within the same particle.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The silicon oxide particles with concentration gradients enhance the capacity and cycle-life of rechargeable lithium batteries by improving reactivity and reducing resistance, leading to better electrochemical performance.

Implementation Method 1

heat treating a silicon oxide material in an inert atmosphere to prepare silicon oxide particles comprising a crystalline Si phase and a silicon oxide phase

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Implementation Method 2

adding an etchant to the mixed solution

Methodology Applied
Scientific EffectEtching:

Data Source

PatentUS9166220B2Negative active material for rechargeable lithium battery, method of preparing the same and rechargeable lithium battery including the same
Publication Date: 2015.10.20 SAMSUNG SDI CO LTD
  • US9166220B2 patent drawing
  • US9166220B2 patent drawing
  • US9166220B2 patent drawing

AI summary

According to an embodiment of the present invention, a negative active material for a rechargeable lithium battery includes silicon oxide particles represented by SiOx (where 0<x<2) in which an atom % of a silicon phase decreases in a concentration gradient according to a depth from the surface of each particle to the center of the particle, and has an atom % of an O phase that increases in a concentration gradient. In the atom % concentration graph of the silicon (Si) phase according to the depth, the integral value of the atom % concentration of the silicon (Si) phase from the surface (where the depth is 0) to a depth where the concentration of the silicon (Si) phase is 55 atom % is about 5000 to about 40000 nm·atom %.