Silicon Photodiode Array With Irregular Asperity

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional silicon photodiodes have limited spectral sensitivity in the near-infrared wavelength band and are expensive to manufacture, with complex processes involved in their production.

Innovation Solution

A silicon photodiode array is developed with an epitaxial semiconductor layer forming pn junctions and multiplication regions on a silicon substrate, featuring an irregular asperity on the surface to enhance light absorption and reduce dark current, eliminating the need for guard rings and allowing for higher aperture rates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional silicon photodiodes are used, then manufacturing cost is low and manufacturing process is simple, but spectral sensitivity in the near-infrared wavelength band is insufficient

Engineering Contradiction:
Improvespectral sensitivityVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The photodiode structure is segmented into distinct functional layers: a silicon substrate with an n-type semiconductor layer, a p-type semiconductor layer forming pn junctions, and a multiplication region. This segmentation allows each layer to be optimized for its specific function while maintaining compatibility with standard silicon manufacturing processes, thereby improving near-infrared spectral sensitivity without significantly increasing manufacturing complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes key material parameters by introducing a p-type semiconductor layer with specific doping concentrations and forming a multiplication region with controlled electric fields. These parameter changes enable the silicon photodiode to detect near-infrared wavelengths beyond the conventional 1100 nm limit, enhancing spectral sensitivity while using standard silicon-based fabrication techniques

Inventive Principle:
Principle #35Parameter changes

2Reliability

If compound semiconductor photodiodes are used, then spectral sensitivity in the near-infrared wavelength band is improved, but manufacturing cost increases and manufacturing process becomes complicated

Engineering Contradiction:
Improvespectral sensitivityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention replaces expensive compound semiconductor materials with standard silicon, which is abundant and inexpensive. The silicon-based photodiode achieves near-infrared detection capability through structural design (pn junctions and multiplication regions) rather than relying on expensive material composition, thereby reducing both material cost and manufacturing complexity while maintaining adequate spectral sensitivity

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

Instead of changing material composition to achieve near-infrared sensitivity, the invention changes structural parameters: introducing a p-type layer to form pn junctions and creating a multiplication region with high electric fields. These parameter changes enable silicon to detect near-infrared wavelengths without requiring complex compound semiconductor fabrication processes

Inventive Principle:
Principle #35Parameter changes

3Reliability

If guard rings are added to prevent edge breakdown, then reliability is improved, but aperture rate decreases

Engineering Contradiction:
Improveedge breakdown preventionVSAvoidaperture rate
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

Instead of adding guard rings around the active area to prevent edge breakdown (which reduces aperture rate), the invention inverts the approach by optimizing the pn junction formation and multiplication region structure to inherently prevent edge effects. The p-type semiconductor layer is configured to extend to the edges, creating a field-stop effect that prevents edge breakdown without requiring additional guard ring structures, thereby maintaining high aperture rate while ensuring reliability

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides improved spectral sensitivity in the near-infrared wavelength band, reduces dark current, and simplifies the manufacturing process, making the silicon photodiode array more cost-effective and efficient.

Implementation Method 1

an irregular asperity is formed in at least a surface corresponding to the photodetecting channels in the semiconductor layer of the first conductivity type

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 2

carriers generated with incidence of the detection target light

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Implementation Method 3

a plurality of multiplication regions for avalanche multiplication of carriers generated with incidence of the detection target light

Methodology Applied
Scientific EffectAvalanche breakdown: Avalanche Breakdown

Data Source

PatentEP3467875A1Photodiode array
Publication Date: 2019.04.10 SIONYX INC
  • EP3467875A1 patent drawingFigure 1
  • EP3467875A1 patent drawingFigure 2
  • EP3467875A1 patent drawingFigure 3

AI summary

A photodiode array PDA1 is provided with a substrate S wherein a plurality of photodetecting channels CH have an n-type semiconductor layer 32. The photodiode array PDA1 is provided with a p type semiconductor layer 33 formed on the n-type semiconductor layer 32, resistors 24 provided for the respective photodetecting channels CH and each having one end portion connected to a signal conducting wire 23, and an n-type separating portion 40 formed between the plurality of photodetecting channels CH. The p type semiconductor layer 33 forms pn junctions at an interface to the n-type semiconductor layer 32 and has a plurality of multiplication regions AM for avalanche multiplication of carriers generated with incidence of detection target light, corresponding to the respective photodetecting channels. An irregular asperity 10 is formed in a surface of the n-type semiconductor layer 32 and the surface is optically exposed.