Silicon Photonics DR Laser for High-Bandwidth Output Power

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Solution Overview

Problem

Conventional direct modulation lasers are limited by electron-photon resonance frequency, restricting modulation bandwidth in high-speed optical transmitters, and existing solutions like DBR and PFL lasers face challenges with grating phase variations and complex fabrication processes.

Innovation Solution

A distributed reflector (DR) laser with a DFB section and a DBR section on a silicon waveguide, utilizing detuned loading and photon-photon resonance effects, along with a coplanar electrode structure to enhance modulation bandwidth and reduce parasitic effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the cavity length is reduced to increase relaxation resonance frequency, then modulation bandwidth is improved, but output power decreases

Engineering Contradiction:
Improvemodulation bandwidthVSAvoidoutput power
Core Design Contradiction:
SpeedVSPower

Solution Approach 1:

The laser cavity is divided into two separate sections: a DFB section (100-200μm) for generating high relaxation resonance frequency and a DBR section (200-400μm) for providing optical feedback and enhancing differential gain. This segmentation allows each section to be optimized for its specific function, enabling the DFB section to operate at short length for high fR while the DBR section provides the necessary feedback mechanism to maintain output power without requiring the entire cavity to be short.

Inventive Principle:
Principle #1Segmentation

2Speed

If detuned loading is applied to enhance differential gain, then modulation bandwidth is improved, but sensitivity to grating phase variations increases

Engineering Contradiction:
Improvemodulation bandwidthVSAvoidperformance stability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

By separating the detuned loading function to the DBR section while keeping the DFB section relatively long (100-200μm), the system benefits from both the enhanced differential gain from detuned loading and the reduced grating phase sensitivity from the longer DFB cavity. The DBR section's grating can be optimized for detuned operation without compromising the overall phase stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention optimizes the grating coupling coefficients and lengths of both DFB and DBR sections to achieve a balance between detuned loading benefits and phase variation tolerance. By carefully selecting these parameters, the system achieves enhanced modulation bandwidth while maintaining stability against grating phase variations.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If conventional DFB laser structure is used, then fabrication is simple, but modulation bandwidth is limited by electron-photon resonance

Engineering Contradiction:
Improvefabrication simplicityVSAvoidmodulation bandwidth
Core Design Contradiction:
Ease of manufactureVSSpeed

Solution Approach 1:

The laser is segmented into DFB and DBR sections, each with its own grating structure. This segmentation allows the system to achieve high modulation bandwidth through the DBR's detuned loading effect while maintaining compatibility with standard semiconductor laser fabrication processes. The separate sections can be independently optimized and integrated using established techniques.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention employs a composite grating structure with different coupling coefficients in the DFB and DBR sections. The DFB section has a moderate coupling coefficient for stable single-mode operation, while the DBR section has a higher coupling coefficient to enable strong detuned loading effects. This composite approach achieves high bandwidth performance while remaining manufacturable.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The DR laser achieves significantly increased modulation bandwidth and superior microwave characteristics, with reduced variation in modulation performance due to grating phase and longer cavity lengths, enabling higher output power and improved signal transmission.

Implementation Method 1

utilizing detuned loading and photon-photon resonance effects

Methodology Applied
Scientific EffectPhoton-photon resonance: Resonance

Implementation Method 2

distributed feedback (DFB) laser section

Methodology Applied
Scientific EffectDistributed feedback: Feedback

Implementation Method 3

distributed Bragg reflector (DBR) section

Methodology Applied
Scientific EffectDistributed Bragg reflection: Bragg Diffraction

Implementation Method 4

coplanar electrode structure to enhance modulation bandwidth and reduce parasitic effects

Methodology Applied
Scientific EffectParasitic effects reduction:

Data Source

PatentUS20240429681A1Silicon photonics distributed reflector laser
Publication Date: 2024.12.26 MAKINO JUNKO
  • US20240429681A1 patent drawing
  • US20240429681A1 patent drawing
  • US20240429681A1 patent drawing

AI summary

The invention provides a distributed reflector (DR) semiconductor laser, comprising two cavity sections which are composed of a distributed feedback (DFB) laser section and a distributed Bragg reflector (DBR) section. Both the DFB and DBR sections are built on a silicon waveguide formed on silicon-on-insulator (SOI) substrate. The active region of the DFB laser section is grown on III-V substrates before being transferred to the silicon waveguide via a low-temperature wafer bonding process.