Silicon-Embedded Sodium Silicate Matrix for Battery Anodes

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Solution Overview

Problem

Lithium ion batteries using silicon particles as negative electrode active material face deterioration in charge/discharge cycle characteristics due to large volume changes during reactions, leading to particle structure breakage.

Innovation Solution

A negative electrode active material comprising composite particles with a sodium silicate phase having a Vickers hardness of 150 Hv or more, dispersing silicon particles to reduce volume changes and prevent particle structure breakage, while maintaining satisfactory lithium ionic conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon particles are used as negative electrode active material to increase lithium ion intercalation capacity, then the battery capacity is improved, but the charge/discharge cycle characteristics deteriorate due to large volume changes causing particle structure breakage

Engineering Contradiction:
Improvelithium ion intercalation capacityVSAvoidcharge/discharge cycle characteristics
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent uses a composite material system consisting of silicon particles dispersed in a sodium silicate glassy phase matrix. This composite structure allows the silicon to provide high lithium ion intercalation capacity while the glassy phase matrix accommodates volume changes and prevents particle breakage, thus maintaining charge/discharge cycle characteristics.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent controls the Vickers hardness of the sodium silicate glassy phase to be 150 Hv or more, which is a critical parameter change. This hardness threshold ensures the matrix is rigid enough to maintain structural integrity during volume changes but still allows lithium ion diffusion, thereby preventing particle breakage while maintaining electrochemical performance.

Inventive Principle:
Principle #35Parameter changes

2Strength

If the sodium silicate phase hardness is increased to prevent particle structure breakage, then the structural stability is improved, but the lithium ionic conductivity may deteriorate

Engineering Contradiction:
Improveparticle structure stabilityVSAvoidlithium ionic conductivity
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent precisely controls the Vickers hardness parameter of the sodium silicate glassy phase to be 150 Hv or more. This parameter optimization ensures the matrix has sufficient mechanical strength to prevent particle breakage while maintaining adequate lithium ionic conductivity for electrochemical performance.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a matrix with specific local properties - the sodium silicate glassy phase has optimized hardness and compositional characteristics that provide both structural support and ion conduction pathways. The local quality of the glassy phase matrix is tailored to simultaneously achieve structural stability and ionic conductivity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents deterioration in charge/discharge cycle characteristics by minimizing volume changes and ensuring smooth lithium ion migration, enhancing the battery's performance and longevity.

Implementation Method 1

Dispersion of the silicon particles in the sodium silicate phase having a Vickers hardness of 150 Hv or more reduces a volume change in the silicon particles associated with the charge/discharge reaction to thereby prevent the breakage of the particle structure

Methodology Applied
Scientific EffectVolume change reduction:

Implementation Method 2

The sodium silicate phase has low reactivity with lithium ions and exhibits satisfactory lithium ionic conductive property. Thus, the volume change in the sodium silicate phase itself is small, and lithium ions are conceived to migrate relatively smoothly in the sodium silicate phase

Methodology Applied
Scientific EffectIon migration: Diffusion

Data Source

PatentUS11670772B2Negative electrode active material for lithium ion battery, and lithium ion battery
Publication Date: 2023.06.06 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US11670772B2 patent drawing

AI summary

Negative electrode active material particles according to the present invention have composite particles that include: a sodium silicate phase with a Vickers hardness of 150 Hv or greater, and silicon particles dispersed in the sodium silicate phase.