Silicon-Sulfur Anode Composition for Fast-Charging Li-Ion Cells

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Solution Overview

Problem

Existing lithium-ion batteries for mobile electronic devices face challenges in achieving high energy density and fast-charge capability while maintaining cycle performance and capacity.

Innovation Solution

The electrochemical device incorporates a negative active material layer composed of a carbon-based material, silicon, and sulfur, with specific mass percentages of silicon (0.01-0.055 wt%) and sulfur (0.03-0.55 wt%), optimized to balance gravimetric capacity, stability, and cycle performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the content of silicon is increased to increase gravimetric capacity, then the capacity of the negative active material is improved, but the volume expansion after lithiation deteriorates the cycle performance

Engineering Contradiction:
Improvegravimetric capacityVSAvoidcycle performance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies local quality by creating a non-uniform distribution of sulfur within the graphite particles. Sulfur is concentrated at specific locations (surface or internal regions) rather than uniformly distributed, allowing localized control over expansion behavior. This localized sulfur presence restrains silicon expansion in specific zones while maintaining high silicon content for capacity, thus resolving the contradiction between capacity improvement and cycle performance deterioration.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the chemical composition parameters by introducing sulfur at controlled concentrations (0.01-5 wt%) and adjusting the Si/S ratio (0.1-10). By modifying these compositional parameters, the patent achieves a balance where sulfur's restraining effect on silicon expansion is optimized to maintain cycle performance while preserving the high capacity benefits of silicon.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the content of sulfur is increased to restrain silicon expansion, then the cycle performance is improved, but the reactions with electrolyte solution deteriorate the storage performance

Engineering Contradiction:
Improvecycle performanceVSAvoidstorage performance
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent optimizes the sulfur content parameter within a specific range (0.01-5 wt%) and controls the Si/S ratio (0.1-10) to achieve the desired balance. By precisely adjusting these parameters, the patent ensures sufficient sulfur is present to restrain silicon expansion and improve cycle performance, while avoiding excessive sulfur that would cause harmful reactions with the electrolyte and deteriorate storage performance.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies partial action by using a controlled, limited amount of sulfur rather than excessive sulfur content. This partial incorporation of sulfur (at optimized concentrations) provides just enough restraining effect on silicon expansion to improve cycle performance, while avoiding the excessive sulfur that would lead to harmful side reactions with the electrolyte solution and poor storage performance.

Inventive Principle:
Principle #16Partial or excessive action

3Quantity of substance

If conventional processes (crushing, graphitization, surface modification) are applied to optimize negative active material performance, then the electrical conductivity and capacity are improved, but the kinetic performance is limited

Engineering Contradiction:
ImprovecapacityVSAvoidkinetic performance
Core Design Contradiction:
Quantity of substanceVSSpeed

Solution Approach 1:

The patent creates a composite material system by incorporating sulfur into the graphite-silicon structure. This composite approach (graphite + silicon + sulfur) goes beyond conventional single-material optimizations. The sulfur-modified composite structure provides both the high capacity of silicon and the kinetic benefits of improved lithium ion transport, resolving the limitation of conventional processes that optimized capacity but not kinetics.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the kinetic performance and cycle performance of the battery without reducing its capacity, effectively addressing the limitations of prior art.

Implementation Method 1

a silicon-containing compound may expand considerably in volume after lithiation

Methodology Applied
Scientific EffectVolume expansion: Thermal Expansion

Data Source

PatentUS20250201809A1Electrochemical device and electronic device
Publication Date: 2025.06.19 NINGDE AMPEREX TECHNOLOGY LTD
  • US20250201809A1 patent drawing
  • US20250201809A1 patent drawing

AI summary

An electrochemical device includes a negative electrode, the negative electrode including a negative current collector and a negative active material layer disposed on the negative current collector. The negative active material layer includes a negative active material. The negative active material includes a carbon-based material, silicon, and sulfur. Based on a total mass of the negative active material layer, a mass percentage of the silicon is a %, and a mass percentage of the sulfur is b %, 0.1≤a/b<1, and 0.03≤b≤0.55.