Amorphous Silicon Transition Metal Catalyst for Acidic Water Splitting

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Solution Overview

Problem

Current water splitting technologies require high voltage and energy consumption, and catalysts used in acidic electrolytes tend to corrode, limiting the efficiency and durability of the process.

Innovation Solution

A catalyst composed of silicon and transition metals like Mn, Fe, Co, Ni, and Cu, expressed by the chemical formula M3SixOy(OH)z, which is amorphous and prepared by combining transition metal ions with silicate ions without the need for voltage application or heat treatment, allowing for low voltage consumption and resistance to acid corrosion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional catalysts are used in acidic electrolytes for water splitting, then water electrolysis can proceed, but the catalyst corrodes and loses durability

Engineering Contradiction:
Improvecatalyst durabilityVSAvoidacid corrosion
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent employs composite materials consisting of silicon and transition metals (Mn, Fe, Co, Ni, or Cu) to create a catalyst that combines the benefits of both components. This composite structure provides both catalytic activity for water splitting and resistance to acid corrosion, resolving the contradiction between catalyst durability and corrosion resistance in acidic electrolytes.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the chemical composition parameters of the catalyst by incorporating silicon and specific transition metals in controlled ratios. This parameter modification transforms the catalyst's properties to achieve both low voltage consumption and high corrosion resistance, allowing it to withstand acidic environments while maintaining catalytic efficiency.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If conventional water splitting methods are used, then hydrogen production can be achieved, but high voltage consumption is required

Engineering Contradiction:
Improvehydrogen production efficiencyVSAvoidvoltage consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent modifies the chemical composition parameters of the catalyst to optimize its electronic structure and catalytic properties. By carefully selecting the ratios of silicon and transition metals, the catalyst achieves lower overpotential and reduced voltage consumption, directly improving energy efficiency while maintaining high hydrogen production rates.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a simplified catalyst composition that mimics the desirable properties of complex multi-metal catalysts but with fewer components and simpler preparation. This copied approach achieves comparable or superior performance with lower voltage requirements and easier manufacturing.

Inventive Principle:
Principle #26Copying

3Productivity

If complex catalyst compositions are used to improve catalytic activity, then reaction efficiency increases, but manufacturing complexity increases

Engineering Contradiction:
Improvereaction efficiencyVSAvoidcatalyst preparation simplicity
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent optimizes the compositional parameters within specific ranges (Si: 2-4, M: 1-3 in the formula M3SixOy(OH)z) to achieve high catalytic activity while maintaining ease of manufacture. These parameter constraints define a narrow window that ensures both performance and manufacturability, avoiding the need for complex multi-component systems.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent focuses catalytic activity enhancement on specific local regions or active sites within the catalyst structure rather than requiring uniform complexity throughout. The silicon-transition metal composite creates localized active sites that provide high reaction efficiency while the overall structure remains simple and easy to manufacture.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The catalyst significantly reduces voltage requirements during water electrolysis, prevents corrosion in acidic environments, and lowers overall power consumption while maintaining high reaction efficiency, thus addressing the limitations of existing technologies.

Implementation Method 1

it is in a stage of being put into practical use to some extent, but techniques other than the electrolysis method are still in the stage to be studied. Especially in the case of electrolysis, a high voltage of 1.23 V or more is required

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Implementation Method 2

there is a need for a catalyst for splitting water that minimizes power consumption by lowering the generation of oxygen while activating the generation of hydrogen

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 3

combining and then precipitating the transition metal ion and the silicate ion by adding the solution that includes the silicate ion to the solution that includes the transition metal ion

Methodology Applied
Scientific EffectPrecipitation: Precipitation

Data Source

PatentUS10815579B2Catalyst for water splitting and method for preparing same
Publication Date: 2020.10.27 SEOUL NATIONAL UNIVERSITY R&DB FOUNDATION
  • US10815579B2 patent drawing
  • US10815579B2 patent drawing
  • US10815579B2 patent drawing

AI summary

The present invention relates to a catalyst for water splitting consisted of an oxide or a hydroxide that comprises silicon and one or more transition metals selected from a group consisting of Mn, Fe, Co, Ni, and Cu, and is amorphous, and a method of preparing the same.