Silicon Base Substrate for Accurate Vibration Temperature Detection

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Solution Overview

Problem

In vibration devices with ceramic substrates, insufficient thermal coupling between circuit elements and vibrators leads to inaccurate temperature detection by temperature sensors.

Innovation Solution

A vibration device with a silicon base substrate and a lid bonded using direct bonding methods, incorporating a thermistor element and a vibrator thermally coupled via a high thermal conductivity silicon base, ensuring accurate temperature detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a ceramic substrate with low thermal conductivity is used, then electrical insulation is improved, but thermal coupling between the circuit element and vibrator deteriorates

Engineering Contradiction:
Improveelectrical insulationVSAvoidtemperature detection accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent introduces a thermally conductive member as an intermediary between the circuit element and the ceramic substrate. This member has high thermal conductivity in the direction from the circuit element to the vibrator, enabling effective thermal coupling while the ceramic substrate maintains its electrical insulation function. The intermediary resolves the contradiction by decoupling the thermal and electrical functions into separate components.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a ceramic substrate is used, then electrical insulation is improved, but thermal conductivity deteriorates

Engineering Contradiction:
Improveelectrical insulationVSAvoidthermal conductivity
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent employs a composite structure combining a ceramic substrate with a thermally conductive member. The ceramic substrate provides electrical insulation while the thermally conductive member (made of materials like aluminum nitride, silicon nitride, or copper) provides high thermal conductivity. This composite approach allows both materials to contribute their superior properties without compromising each other's function.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides enhanced thermal coupling and accurate temperature detection, improving the reliability of temperature measurements in vibration devices.

Implementation Method 1

a thermally conductive member that thermally couples the circuit element to the lid

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS11292341B2Vibration device, electronic apparatus, and vehicle
Publication Date: 2022.04.05 SEIKO EPSON CORP
  • US11292341B2 patent drawing
  • US11292341B2 patent drawing
  • US11292341B2 patent drawing

AI summary

A vibration device includes a base substrate made of silicon and having a first surface and a second surface facing away from the first surface, a lid bonded to the base substrate, a vibrator disposed at the first surface of the base substrate and accommodated in a space between the base substrate and the lid, and a thermistor element disposed at the base substrate.