Silicon Waveguide Display for High-Resolution Head-Mounted Applications

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Solution Overview

Problem

Current technologies fail to provide small, high-resolution, and bright displays suitable for helmet-mounted, eyeglass-mounted, or head-mounted applications, as well as projection viewing, especially requiring efficient light processing and pixel intensity control for high dynamic range color imagery.

Innovation Solution

The use of waveguide components, such as Bragg Gratings and Mach-Zehnder Interferometers, to create a display system that processes light for high-resolution color imagery, allowing for pixel-by-pixel intensity control and spectral modulation, enabling applications like head-up displays and structured light imaging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If conventional display technologies are used, then display area can be made small, but resolution and brightness are insufficient for head-mounted applications

Engineering Contradiction:
Improvedisplay brightnessVSAvoiddisplay area
Core Design Contradiction:
Illumination intensityVSArea of stationary object

Solution Approach 1:

The display is segmented into an array of independently controllable micropixels, each acting as a separate light source. This segmentation allows for high resolution while maintaining compact size, as each micropixel can be precisely controlled for intensity and timing

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces conventional mechanical display structures with a waveguide-based optical system. Light from LED sources is guided through waveguides and modulated by micropixel arrays to create the display image, eliminating the need for large mechanical display components

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Manufacturing precision

If waveguide components are used for light processing, then resolution and brightness improve, but device complexity increases

Engineering Contradiction:
Improvepixel intensity control precisionVSAvoidwaveguide component assembly
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

Multiple waveguide components (waveguides, Bragg gratings, Mach-Zehnder interferometers) are merged into an integrated photonic circuit structure. This consolidation reduces the number of discrete components and simplifies manufacturing while maintaining precise light control capabilities

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The waveguide components are designed to perform multiple functions: light guidance, modulation, and spectral control. The Mach-Zehnder interferometers, for example, simultaneously control intensity and enable color rendering, reducing the need for separate components

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of information

If high-resolution color display is achieved, then image quality improves, but cost of fabrication increases

Engineering Contradiction:
Improvecolor imagery fidelityVSAvoidfabrication cost
Core Design Contradiction:
Loss of informationVSEase of manufacture

Solution Approach 1:

The patent uses parameter changes in the photonic circuit design to achieve cost-effective manufacturing. By optimizing waveguide dimensions, Bragg grating periods, and interferometer geometries, the system achieves high-resolution color display using standard silicon fabrication processes

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs digital-to-analog conversion to generate display signals, creating precise intensity control for each micropixel. This digital control approach allows for high-fidelity color rendering while using cost-effective CMOS fabrication techniques

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the development of compact, high-resolution displays and projectors that can operate across various spectral bands, providing simultaneous scene and instrument data viewing, while maintaining cost-effectiveness through silicon-based photonic circuit fabrication.

Implementation Method 1

Input and output Bragg Gratings are used to couple light into and out of the waveguide

Methodology Applied
Scientific EffectBragg reflection: Bragg Diffraction

Implementation Method 2

Mach-Zehnder Interferometers are used to control the intensity of light for each pixel

Methodology Applied
Scientific EffectOptical interference: Interference

Implementation Method 3

Waveguide conveys light to each pixel in the display

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentUS10885828B1Waveguide display
Publication Date: 2021.01.05 VOLLMERHAUSEN RICHARD H
  • US10885828B1 patent drawing
  • US10885828B1 patent drawing
  • US10885828B1 patent drawing

AI summary

This disclosure describes implementation of a display with resolution of one to ten million color pixels per square inch of display area. Fabrication in a CMOS foundry uses silicon waveguide technology. Red, green, and blue light are distributed via waveguide to all display pixels. Optical modulators in each pixel control image color and luminance. A photo diode is incorporated into each display pixels to enable uniformity correction of pixel luminance and color.