Silicon Photonic Waveguide Sidewall Loss Reduction

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Solution Overview

Problem

Silicon photonic devices experience power-dependent optical loss due to dangling covalent bonds at etched sidewalls, leading to increased loss with higher optical power, which restricts design, reduces bandwidth, and decreases receiver sensitivity.

Innovation Solution

The design of a silicon-based optical waveguide with specific geometric features, including central and wing ridge portions and connecting portions, along with a concentrator, reduces the interaction of the optical mode with sidewalls, thereby minimizing free carrier generation and power-dependent loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional silicon waveguide with etched sidewalls is used, then light guiding function is achieved, but power-dependent optical loss increases due to dangling covalent bonds at sidewalls

Engineering Contradiction:
Improveoptical lossVSAvoiddangling covalent bonds at sidewalls
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

The patent removes the harmful etched sidewalls by forming a trench isolation structure that completely encapsulates the silicon waveguide. This extraction of the problematic sidewall region eliminates the dangling covalent bonds that cause power-dependent loss, while maintaining the light guiding function through the isolated waveguide structure.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces an intermediary dielectric material (such as silicon nitride or silicon oxide) to fill and cap the waveguide structure. This intermediary layer acts as a mediator that provides a smooth, non-harmful surface replacing the etched sidewalls, thereby eliminating the harmful dangling bonds while maintaining optical confinement.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Power

If higher optical power is used to compensate for loss, then signal strength is maintained, but power-dependent loss increases quadratically

Engineering Contradiction:
Improveoptical powerVSAvoidpower-dependent loss
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent converts the previously harmful effect of sidewall interaction into a beneficial configuration by using the trench isolation structure to create a controlled optical confinement environment. The isolation structure that was designed to prevent harmful sidewall effects now provides beneficial optical confinement, allowing higher optical powers to be transmitted with reduced quadratic loss.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Ease of manufacture

If waveguide structure is simplified, then manufacturing is easier, but optical mode interaction with sidewalls increases

Engineering Contradiction:
Improvewaveguide fabricationVSAvoidoptical mode-sidewall interaction
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent segments the waveguide structure into distinct functional regions: the silicon waveguide core for light guiding, the trench isolation structure for confinement, and the dielectric capping layer for protection and smooth surface formation. This segmentation allows each component to be optimized independently, maintaining ease of manufacture while reducing optical mode interaction with harmful sidewalls.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces power-dependent optical loss by diffusing free carriers over a larger area, increasing carrier recombination rates and maintaining high light confinement within the waveguide structure.

Implementation Method 1

An insulator 12 is etched to form a rib 14 of silicon which guides light

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

When these dangling covalent bonds absorb light, they generate free carriers, which contribute to optical loss

Methodology Applied
Scientific EffectPhotoabsorption: Absorption (EM radiation)

Data Source

PatentUS12019318B2Apparatus for reduction of power-dependent optical loss in silicon photonic devices
Publication Date: 2024.06.25 MACOM TECH SOLUTIONS HLDG INC
  • US12019318B2 patent drawing
  • US12019318B2 patent drawing
  • US12019318B2 patent drawing

AI summary

Optical waveguides may include a substrate and a silicon based optical waveguide supported on the substrate. The silicon based optical waveguide may include a central ridge portion and a plurality of spaced apart wing portions connected through connecting portions. The number of wing portions may be greater than two. The central ridge portion may have a central ridge lateral width extent greater than a lateral width extent of at least one of the wing portions. Optical waveguides may include a substrate, a silicon based optical waveguide supported on the substrate, and a concentrator supported on the substrate and positioned within a lateral width extent of the silicon based optical waveguide and outside of a height extent of the silicon based optical waveguide. The optical waveguides may be included as part of an optical modulator.