Silicon-WO3 Anode Material With Controlled Surface Oxide

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Solution Overview

Problem

Existing negative electrode materials for lithium-ion rechargeable batteries, such as those containing tungsten trioxide or silicon, have room for improvement in performance.

Innovation Solution

A negative electrode material comprising carbon, tungsten trioxide, and a silicon material with a specific ratio of elemental silicon to silicon oxide in the surface layer, as measured by X-ray photoelectron spectroscopy, is developed to enhance performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon is added to improve capacity, then battery capacity increases, but surface oxide formation increases causing higher impedance

Engineering Contradiction:
Improvebattery capacityVSAvoidsurface oxide thickness
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent applies inert atmosphere by conducting silicon particle preparation in an atmosphere with oxygen concentration of 5% or less. This prevents excessive oxidation of the silicon particle surfaces during preparation, maintaining the Si/SiO2 ratio above 3 while still allowing controlled oxide formation for performance improvement.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

2Reliability

If tungsten trioxide is applied to improve lithium ion diffusivity, then battery performance improves, but there is room for further performance enhancement

Engineering Contradiction:
Improvelithium ion diffusivityVSAvoidbattery capacity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent uses composite materials by combining carbon, tungsten trioxide, and silicon particles with controlled Si/SiO2 ratio. This composite structure leverages the lithium ion diffusivity enhancement from tungsten trioxide while the optimized silicon component contributes to higher capacity, achieving both improved reliability and increased quantity of substance.

Inventive Principle:
Principle #40Composite materials

3Stability of the object's composition

If silicon particle surface is oxidized to improve stability, then material stability increases, but lithium ion penetration is hindered

Engineering Contradiction:
Improvematerial stabilityVSAvoidlithium ion penetration resistance
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The patent applies parameter changes by precisely controlling the Si/SiO2 atomic concentration ratio to be 3 or more. This optimized ratio balances material stability from surface oxide with lithium ion penetration capability, neither fully oxidized nor completely reduced state.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses inert atmosphere preparation with oxygen concentration of 5% or less to control the oxidation level of silicon particle surfaces, achieving the desired Si/SiO2 ratio that provides both stability and ion penetration.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The improved negative electrode material enhances the capacity and reduces impedance by minimizing surface oxide thickness, facilitating lithium ion penetration and desorption.

Implementation Method 1

a ratio of an amount of Si in Si2p derived from elemental silicon to an amount of Si in Si2p derived from SiO2 in a surface layer is 3 or more, on an atomic concentration basis, as measured by X-ray photoelectron spectroscopy

Methodology Applied
Scientific EffectX-ray photoelectron spectroscopy: Photoelectric Effect

Implementation Method 2

facilitating lithium ion penetration and desorption

Methodology Applied
Scientific EffectIon penetration: Diffusion

Data Source

PatentUS12580185B2Negative electrode material, battery, production method for negative electrode material, and manufacturing method for battery
Publication Date: 2026.03.17 MITSUBISHI MATERIALS CORP
  • US12580185B2 patent drawing
  • US12580185B2 patent drawing
  • US12580185B2 patent drawing

AI summary

To improve performance. A negative electrode material is a negative electrode material for a battery, and includes carbon, tungsten trioxide, and silicon particles (33) including silicon, and in the silicon particles (33), a ratio of the amount of Si in Si2p derived from elemental silicon to the amount of Si in Si2p derived from SiO2 in a surface layer is 3 or more, on an atomic concentration basis, as measured by X-ray photoelectron spectroscopy.