Silicone Cavity Sheet Buffering for Clear, Shock-Resistant Countertops

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Solution Overview

Problem

Super hard countertops, such as natural stone and engineered stone materials, are prone to deformation, noise, and physical shock when hard objects are placed on them, compromising their utility and aesthetic appeal.

Innovation Solution

A silicone sheet with concave cavities and convex protrusions, combined with a wetting agent, is applied to the countertop to buffer against deformation and maintain visual clarity, providing a soft, heat-resistant, and shock-absorbing surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a super hard surface countertop is used, then the countertop has high strength and resistance to deformation, but it produces noise and physical shock when hard objects are placed on it

Engineering Contradiction:
Improveresistance to deformationVSAvoidnoise and physical shock
Core Design Contradiction:
StrengthVSObject-generated harmful factors

Solution Approach 1:

A silicone sheet with cavities and protrusions is introduced as an intermediary layer between hard objects and the super hard countertop surface. This mediator absorbs impact forces and dampens noise while protecting the countertop from scratches and deformation, resolving the contradiction between maintaining surface strength and eliminating harmful shock and noise effects.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Strength

If a super hard surface countertop is used, then the countertop maintains its structural integrity, but it is easily scratched and abraded by hard utensils

Engineering Contradiction:
Improvestructural integrityVSAvoidscratches and abrasion
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The silicone sheet serves as a protective intermediary that absorbs the abrasive action of hard utensils, preventing direct contact between utensils and the countertop surface. This allows the countertop to maintain its structural integrity and resistance to deformation while the silicone layer承受s the scratching and abrasion effects.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If a protective layer is added to the countertop, then the countertop is protected from deformation and damage, but the visual clarity and appearance of the surface is compromised

Engineering Contradiction:
Improveprotection from damageVSAvoidvisual clarity
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

A thin silicone sheet with a specific cavity-protrusion structure is used as a flexible protective film. The thin film design allows light to pass through with minimal distortion, maintaining visual clarity and aesthetic appearance, while the cavity structure provides cushioning and protection against damage and deformation.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The silicone sheet features localized cavities and protrusions that provide protection only where needed - at contact points with objects - while the overall sheet remains thin and transparent. This localized quality approach ensures protection from damage without compromising the general visual clarity and appearance of the countertop surface.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively protects the countertop from scratches, scuffing, and physical shock while preserving its visual appearance, ensuring a safer and more convenient usage experience.

Implementation Method 1

a wetting agent to achieve the stated buffering and visual appearance of the surface

Methodology Applied
Scientific EffectWetting: Wetting

Implementation Method 2

providing a soft, heat-resistant, and shock-absorbing surface

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS10076186B1Device having flattenable cavities and protrusions
Publication Date: 2018.09.18 PALLIS TINA MARIE
  • US10076186B1 patent drawing
  • US10076186B1 patent drawing
  • US10076186B1 patent drawing

AI summary

In accordance with the present invention, a device and method of buffering a surface while still maintaining the surface's visual appearance is disclosed. This invention relates to protecting a surface from deformation from objects placed on the surface while at the same time maintaining the surface's visual clarity and appearance. This invention may include the use of a sheet of silicone, some of the disclosed embodiments of which are uniquely configured with concave cavities and convex protrusions, and a wetting agent to achieve the stated buffering and visual appearance of the surface.