Silicone-Foam Simulated Tissue Structures for Laparoscopic Feedback

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Solution Overview

Problem

Laparoscopic surgery training systems face challenges due to the loss of depth perception and tactile sensation, restricted instrument manipulation, and stick-slip friction, which are not adequately addressed by existing artificial organs, and there is a need for more realistic artificial organs and tissues for laparoscopic skills training.

Innovation Solution

A simulated tissue structure comprising a silicone outer portion and a foam inner portion, designed to mimic the properties of human anatomy, is manufactured using a mandrel process that integrates the inner and outer portions to create a realistic and durable training tool, addressing the challenges of instrument manipulation and tactile feedback.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If live human or animal organs are used in laparoscopic simulators, then realism and tactile feedback are improved, but sanitary management costs, sterilization requirements, and disposal costs increase

Engineering Contradiction:
ImproverealismVSAvoidsanitary management
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent creates artificial organ models that replicate the visual appearance, texture, and tactile properties of real human or animal organs. These synthetic copies provide realistic training experiences without the sanitary risks associated with biological specimens, eliminating the need for sterilization while maintaining training effectiveness

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent employs composite material constructions that combine different synthetic materials to mimic the mechanical properties, elasticity, and surface characteristics of real tissues. This allows the artificial organs to provide authentic tactile feedback during laparoscopic procedures without requiring biological materials

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If artificial organs are used to replace live organs, then sanitary management costs are reduced, but realism and tactile feedback may be compromised

Engineering Contradiction:
Improvesanitary managementVSAvoidrealism
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent systematically adjusts material parameters such as viscosity, elasticity, density, and surface texture to match the physical properties of real organs. By optimizing these parameters, the artificial organs achieve realistic tactile feedback and visual appearance while maintaining the advantages of synthetic materials

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If simple artificial organ models are used, then manufacturing complexity is reduced, but the ability to simulate realistic tissue properties and provide tactile feedback is diminished

Engineering Contradiction:
Improvemanufacturing complexityVSAvoidtactile feedback
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent divides the artificial organ into multiple components or layers, each with specific material properties that simulate different tissue characteristics. This segmented approach allows realistic tactile feedback to be achieved through composition rather than requiring complex monolithic structures, balancing realism with manufacturability

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP3508319B1Simulated tissue structures
Publication Date: 2025.09.10 APPL MEDICAL RESOURCES CORP
  • EP3508319B1 patent drawingFigure 1A~1B
  • EP3508319B1 patent drawingFigure 1C~1D
  • EP3508319B1 patent drawingFigure 2A~2D

AI summary

Simulated tissue structures and methods of manufacturing are provided. The simulated tissue structures are particularly useful for placement inside abdominal simulators for practicing laparoscopic surgical techniques. One simulated tissue structure includes a combination of two materials that are attached together wherein one of the materials forms a hollow anatomical structure configured to contain the other material. The two materials are attached in an anatomically advantageous manner such that the inner surface of the outer material closely conforms to the outer surface of the inner material. Another simulated tissue structure includes a plurality of layers wherein at least one layer is applied by printing the layer with at least one stencil to impart one or more functional characteristic to the simulated tissue structure.