Silk Polypeptide Coating for Modifying Inert Material Surfaces

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Solution Overview

Problem

Inert synthetic and inorganic materials, such as aramid fibers, are difficult to modify after production due to their high chemical resistance and require harsh conditions for coating, making it challenging to attach molecules or improve their surface properties like haptic and wetting characteristics.

Innovation Solution

The use of silk polypeptides as coating materials allows for efficient attachment of molecules and improvement of surface properties under mild conditions, creating a stable and appealing silk-coated layer on inert materials, enhancing their haptic and optical properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If common coatings are applied to inert synthetic or inorganic materials, then coating coverage is achieved, but adhesion is poor and durability is low

Engineering Contradiction:
Improvecoating durabilityVSAvoidcoating application difficulty
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The invention changes the chemical parameters of the coating process by using silk polypeptides with specific amino acid sequences that can form stable coatings under mild conditions (pH 2-12, temperatures up to 100°C), transforming the harsh parameter requirements into benign ones while maintaining coating durability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite material system by combining silk polypeptides (natural protein-based coating) with inert synthetic or inorganic substrates, producing a hybrid coated material that exhibits both the chemical resistance of the substrate and the adhesion/durability properties of the silk coating

Inventive Principle:
Principle #40Composite materials

2Reliability

If harsh conditions (high temperature, toxic solvents) are used for coating, then coating adhesion improves, but environmental safety and process simplicity deteriorate

Engineering Contradiction:
Improvecoating adhesionVSAvoidtoxic solvents and high temperature
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The invention converts the previously harmful effect of inert material resistance (which prevented coating) into a beneficial property by using silk polypeptides that can withstand and maintain stability in the presence of these inert materials, turning the chemical resistance that caused poor adhesion into a platform for durable coating under mild conditions

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The invention fundamentally changes the process parameters from harsh conditions (high temperature, toxic solvents) to mild conditions (pH 2-12, temperatures up to 100°C, non-toxic solvents), while maintaining or improving coating adhesion through the specific properties of silk polypeptides

Inventive Principle:
Principle #35Parameter changes

3Reliability

If inert synthetic or inorganic materials are used, then chemical resistance is high, but surface modifiability deteriorates

Engineering Contradiction:
Improvechemical resistanceVSAvoidsurface modifiability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The invention applies preliminary action by pre-modifying the surface of inert materials with silk polypeptides under mild conditions, creating a functionalized surface that can subsequently serve as a platform for further modifications or molecular attachment without compromising the underlying chemical resistance

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The silk polypeptide coating acts as an intermediary layer between the inert substrate and external molecules or functional groups, enabling surface modification and molecular attachment while preserving the chemical resistance of the base material

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Silk-coated inert materials exhibit improved surface feel, haptic, and optical shine, while maintaining chemical resistance, enabling applications in textiles and clothing with enhanced UV-blocking, antimicrobial, and self-cleaning properties.

Implementation Method 1

The use of silk polypeptides as coating materials provides a highly efficient coating under mildest conditions and enables the manufacture of silk coated inert synthetic or inorganic materials

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS9217017B2Silk protein coatings
Publication Date: 2015.12.22 AMSILK
  • US9217017B2 patent drawing
  • US9217017B2 patent drawing
  • US9217017B2 patent drawing

AI summary

The present invention relates to a method for coating an inert or naturally occurring material with a silk polypeptide. It further relates to a coated inert or naturally occurring material obtainable by said method and to uses thereof. It also relates to products comprising said coated material.