Sill Shoulder Elevates Plug to Block Debris

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Solution Overview

Problem

Existing sill configurations in framework assemblies allow debris such as rain, snow, dirt, and bugs to ingress through the space between the sill, fixed sash, and movable sash, damaging the plug inserted to prevent debris entry and reducing its performance over time due to accumulation of debris on the sill surface.

Innovation Solution

A sill configuration with a shoulder that elevates the plug-supporting surface relative to the base, creating a space between the movable sash, fixed sash, and sill, where a plug can be supported to interfere with debris ingress, while the elevated surface directs debris away from the plug, reducing exposure to accumulated debris.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a plug is inserted into the space between the sill, fixed sash, and movable sash to prevent debris ingress, then debris protection is improved, but the plug is exposed to accumulated debris on the sill surface which damages it and reduces its performance over time

Engineering Contradiction:
Improvedebris protection performanceVSAvoiddebris exposure to plug
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The invention introduces a vertical elevation dimension by creating an elevated surface on the sill that raises the plug-supporting surface above the base sill surface. This dimensional change separates the plug's operational space from the debris accumulation zone, allowing the plug to maintain its sealing function while being protected from debris damage that would otherwise occur on the lower sill surface.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The elevated surface acts as an intermediary structure between the debris accumulation area and the plug. It provides a dedicated platform that supports the plug while preventing direct contact between the plug and accumulated debris, thus mediating the harmful interaction between these two elements.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If the plug is positioned at the base sill surface level, then installation is simpler, but debris accumulates on the sill surface and directly contacts the plug causing damage

Engineering Contradiction:
Improveinstallation simplicityVSAvoidplug durability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The invention adds a vertical elevation component to the plug-supporting surface, raising it above the base sill surface. This dimensional modification creates a protective barrier that prevents debris accumulation at the plug level while maintaining straightforward installation procedures through the use of an integrated elevated surface structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of manufacture

If the sill surface is flat and at base level, then manufacturing is simpler, but debris accumulates on the surface and reaches the plug

Engineering Contradiction:
Improvesill manufacturing simplicityVSAvoiddebris accumulation on sill
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The invention introduces a vertical dimension to the sill structure by creating an elevated surface that rises above the base sill level. This dimensional addition provides a functional platform for supporting the plug while preventing debris accumulation in the critical zone, achieving enhanced protection without significantly complicating the manufacturing process.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The invention applies a localized quality change by creating an elevated surface at the specific location where the plug is supported, while the rest of the sill structure remains relatively simple. This localized modification concentrates the debris prevention function where it is most needed without requiring complex changes to the entire sill assembly.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20230046177A1Framework Assembly with Sill Configuration Including a Shoulder
Publication Date: 2023.02.16 VISION EXTRUSIONS GROUP LTD
  • US20230046177A1 patent drawing
  • US20230046177A1 patent drawing
  • US20230046177A1 patent drawing

AI summary

Disclosed herein is a sill configuration of a framework assembly. The sill configuration includes a shoulder, defining a plug supporting surface. The sill configuration is configured for co-operation with the movable sash configuration and the fixed sash configuration so that while a movable sash configuration and a fixed sash configuration are mounted to the sill configuration: (i) the movable sash configuration is slidable, relative to the sill configuration, and (ii) the movable sash configuration, the fixed sash configuration, and the sill configuration are co-operatively disposed so that a space is defined between the movable sash configuration, the fixed sash configuration, and the sill configuration, and (iii) the plug supporting surface of the shoulder is configured for supporting a plug for disposition within the space. While the framework assembly is mounted within the opening of the building construction, the plug-supporting surface is elevated relative to the base.