Bio-Electrode Contact Layer for Wet-Dry Conductivity Stability

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Solution Overview

Problem

Current bio-electrodes for wearable devices face challenges in maintaining electric conductivity and biocompatibility over time, often experiencing reduced conductivity due to water exposure and causing skin allergies, while also requiring constant skin contact and flexibility to monitor physical conditions like heart rate effectively.

Innovation Solution

A bio-electrode composition comprising silsesquioxane bonded to a sulfonic acid salt, combined with an adhesive resin and electro-conductive powders, which forms a stable living body contact layer that maintains conductivity and biocompatibility, even when wet or dried, and adheres well to the skin.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If hydrophilic gel containing water and electrolytes is used as electrode material, then electric conductivity is improved, but water evaporation during drying process causes loss of electric conductivity

Engineering Contradiction:
Improveelectric conductivityVSAvoidwater content stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent replaces water-based electrolytes with ionic liquid-based electrolytes, fundamentally changing the physical state and composition parameters. This substitution eliminates water evaporation while maintaining ionic conductivity, as ionic liquids have negligible vapor pressure and remain stable in dried states, thus resolving the contradiction between maintaining conductivity and preventing water loss.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite electrode material combining ionic liquid electrolytes with conductive polymers or metal nanowires. This composite structure integrates the high ionic conductivity of ionic liquids with the electronic conductivity and structural stability of solid materials, achieving both sustained electric conductivity and resistance to drying effects.

Inventive Principle:
Principle #40Composite materials

2Reliability

If higher ionization tendency metal such as copper is used, then electric conductivity is improved, but skin allergy occurs

Engineering Contradiction:
Improveelectric conductivityVSAvoidskin allergy
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces ionic liquids as an intermediary substance between the metal electrode and the skin. This intermediary layer provides ionic conductivity while physically separating the skin from direct contact with allergenic metals like copper, thus maintaining electrical function while eliminating allergic reactions.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent develops composite electrode materials combining metals with biocompatible polymers or ionic liquids. This composite approach retains the high conductivity of metals while the biocompatible components prevent direct skin contact with allergenic metals, resolving the contradiction between conductivity and skin safety.

Inventive Principle:
Principle #40Composite materials

3Reliability

If electro-conductive polymer such as PEDOT-PSS is used, then electric conductivity is improved, but skin allergy and peeling occur due to strong acidity

Engineering Contradiction:
Improveelectric conductivityVSAvoidskin allergy
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters by replacing acidic electro-conductive polymers with ionic liquid-based materials. This substitution eliminates the strong acidity that causes skin irritation and peeling, while ionic liquids maintain high ionic conductivity and improve biocompatibility through their unique chemical properties.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If metal nanowire is used, then electric conductivity is improved, but skin allergy may occur due to pointed thin shape and inherent stimulation

Engineering Contradiction:
Improveelectric conductivityVSAvoidskin irritation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent covers metal nanowires with flexible polymer shells or ionic liquid layers. These thin film coatings smooth the尖锐 edges of nanowires, reducing mechanical irritation to skin, while the coatings themselves provide additional ionic conductivity pathways, thus maintaining electrical performance while improving biocompatibility.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The bio-electrode composition ensures high sensitivity and stability in electric signal detection, preventing allergic reactions and maintaining conductivity, while being lightweight and cost-effective, with improved adhesion and stretchability for long-term skin contact.

Implementation Method 1

the silsesquoxane bonded to a sulfonic acid salt... ensures high sensitivity and stability in electric signal detection

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 2

adheres well to the skin... improved adhesion and stretchability for long-term skin contact

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS11839476B2Bio-electrode composition, bio-electrode, and method for manufacturing a bio-electrode
Publication Date: 2023.12.12 SHIN ETSU CHEMICAL CO LTD
  • US11839476B2 patent drawing
  • US11839476B2 patent drawing
  • US11839476B2 patent drawing

AI summary

The present invention provides a bio-electrode composition including a silsesquioxane bonded to a sulfonic acid salt shown by the following general formula (1):wherein R1 represents an alkylene group having 1 to 20 carbon atoms or an arylene group having 6 to 10 carbon atoms, optionally containing an ether group or an ester group, and the alkylene group may also contain an aromatic group; Rf1 and Rf2 represent H, F, O, or a CF3 group and can form a carbonyl group with a carbon atom bonded therewith; Rf3 and Rf4 represent H, F, or a CF3 group and one or more fluorine atoms are contained in Rf1 to Rf4; M is selected from Na, K, and Ag. This can form a living body contact layer for a bio-electrode that is excellent in electric conductivity and biocompatibility, light-weight, manufacturable at low cost, and free from large lowering of the electric conductivity.