Silver Nanocluster Catalyst for CO2 Conversion

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Solution Overview

Problem

Current electrochemical carbon dioxide reduction technologies face challenges with high ionic resistance and mass transfer resistance, particularly in large-area electrodes, and rely on costly gold catalysts, which limits their scalability and efficiency.

Innovation Solution

Development of a silver nanocluster catalyst with a specific chemical formula XAg14(R1)n, where R1 is an alkyl or aryl group, and X is a halogen, supported on a porous carbon body, used in a zero-gap reactor with a gas diffusion electrode, enhancing catalytic activity through electrochemical treatment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If traditional flow electrolytic cells with gap structure are used, then the electrode and separator can be easily manufactured, but ionic resistance and mass transfer resistance increase significantly

Engineering Contradiction:
Improveease of manufactureVSAvoidionic resistance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent removes the gap between the electrode and separator by extracting the spacing structure, achieving direct contact between the gas diffusion electrode and separator. This eliminates the ionic resistance and mass transfer resistance associated with gap structures while maintaining ease of manufacture through the zero-gap configuration.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs a porous gas diffusion electrode with optimized pore structure that allows direct ionic contact with the separator. The porous structure facilitates ion transport through the electrode material itself, eliminating the need for a gap while maintaining low ionic resistance and high mass transfer efficiency.

Inventive Principle:
Principle #31Porous materials

2Reliability

If gold catalysts are used for carbon dioxide conversion, then catalytic activity is achieved, but cost and availability become limiting factors

Engineering Contradiction:
Improvecatalytic activityVSAvoidcost
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent replaces expensive gold catalysts with silver nanoclusters that are significantly cheaper and more abundant. The silver nanoclusters maintain catalytic activity for carbon dioxide conversion while reducing material cost and improving availability, making the technology economically viable for large-scale deployment.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent changes the catalyst material parameter from gold to silver, and further optimizes by controlling the nanocluster size and composition. This parameter change maintains catalytic functionality while dramatically reducing cost, enabling scalable carbon dioxide conversion applications.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If conventional silver catalysts are used, then cost is reduced compared to gold, but catalytic activity and selectivity are insufficient

Engineering Contradiction:
ImprovecostVSAvoidcatalytic activity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent creates composite silver nanoclusters with controlled composition and structure, combining silver with specific ligands and co-catalysts to enhance catalytic activity and selectivity. This composite structure maintains the cost advantage of silver while achieving performance levels previously only attainable with precious metal catalysts.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality optimization by controlling the size, shape, and surface composition of silver nanoclusters at the nanoscale. Specific crystal facets and surface sites are engineered to enhance catalytic activity and selectivity for desired carbon dioxide conversion products, maximizing the intrinsic activity of each silver atom.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The silver nanocluster catalyst exhibits superior carbon dioxide conversion rates, high selectivity for syngas production, and improved stability compared to conventional gold and silver catalysts, enabling efficient and cost-effective conversion of carbon dioxide into valuable carbon compounds.

Implementation Method 1

the technology for converting carbon dioxide through electrochemical reduction is gaining attention. This technology involves applying electrical energy to generate a potential difference between electrodes, thereby facilitating the movement of electrons to reduce carbon dioxide into useful carbon compounds

Methodology Applied
Scientific EffectElectrochemical reduction: Electrolysis

Implementation Method 2

silver nanocluster catalyst for electrochemically converting carbon dioxide, reducing water, or producing syngas with controlled composition

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 3

gas diffusion electrode including same

Methodology Applied
Scientific EffectGas diffusion: Diffusion

Data Source

PatentUS20250116018A1Electrochemically treated silver nanocluster catalyst, manufacturing method thereof, gas diffusion electrode including same, zero-gap cell including same, and carbon dioxide conversion method or syngas production method by using same
Publication Date: 2025.04.10 UI (UNIVERSITY IND FOUNDATION) YONSEI UNIVERSITY
  • US20250116018A1 patent drawing
  • US20250116018A1 patent drawing
  • US20250116018A1 patent drawing

AI summary

The present invention relates to a silver nanocluster catalyst for electrochemically treated carbon dioxide conversion, water reduction reactions, or syngas synthesis involving a mixture of hydrogen and carbon monoxide; a gas diffusion electrode comprising the same; a zero-gap reactor comprising the same; and a method for converting carbon dioxide using the same, which exhibits excellent conversion efficiency and high selectivity.