Silver Nanocluster Catalyst for CO2 Reduction

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Solution Overview

Problem

Current carbon dioxide electrochemical reduction technologies face challenges due to the high cost and limited reserves of gold catalysts, as well as inefficiencies in selectivity and stability, particularly in competing hydrogen generating reactions.

Innovation Solution

A silver nanocluster catalyst represented by Chemical Formula XAg14(R1)12, where R1 is an alkyl or aryl group and X is a halogen, is used in a gas diffusion electrode and zero-gap reactor to enhance carbon dioxide conversion performance and selectivity, with the catalyst being more stable and cost-effective than gold-based catalysts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If gold catalyst is used for carbon dioxide electrochemical reduction, then catalytic activity is achieved, but cost increases and reserves are limited

Engineering Contradiction:
Improvecatalytic activityVSAvoidcost
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent replaces expensive gold catalyst with silver nanocluster catalyst that is significantly cheaper while maintaining catalytic functionality. The silver nanocluster catalyst is designed to be cost-effective for large-scale carbon dioxide reduction applications, addressing the economic limitations of gold-based catalysts.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent changes the material parameter from gold to silver and controls the nanocluster size parameter (1-5 nm) to optimize catalytic performance. By precisely controlling the size and structure of silver nanoclusters, the patent achieves high catalytic activity comparable to gold while reducing cost.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If conventional catalysts are used, then carbon dioxide reduction occurs, but selectivity is poor due to competing hydrogen generating reactions

Engineering Contradiction:
Improvecarbon dioxide reduction rateVSAvoidselectivity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent creates catalysts with specific local structural qualities through controlled synthesis of silver nanoclusters with defined sizes (1-5 nm) and compositions (Ag25, Ag44, Ag55, Ag144, Ag168). This local structural precision enhances selectivity for carbon dioxide reduction by creating specific active sites that favor the desired reaction pathway over hydrogen generation.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs composite structures combining silver nanoclusters with specific ligands and support materials to create a multi-component catalytic system. This composite approach allows optimization of both activity and selectivity by combining materials with complementary properties, suppressing competing hydrogen evolution reactions while promoting carbon dioxide reduction.

Inventive Principle:
Principle #40Composite materials

3Loss of energy

If zero-gap reactor structure is used, then ionic resistance decreases, but mass transfer resistance increases due to gas produced

Engineering Contradiction:
Improveionic resistanceVSAvoidmass transfer resistance
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent segments the electrode structure into functionally distinct regions: gas diffusion electrode for reactant supply and product removal, and catalyst-coated electrode for the reduction reaction. This segmentation allows the zero-gap structure to maintain low ionic resistance while the gas diffusion component handles mass transfer of gaseous species, resolving the conflict between ionic conductivity and gas management.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces gas diffusion electrodes as intermediary components that mediate between the liquid electrolyte and gaseous reactants/products. These intermediary structures facilitate efficient mass transfer of CO2 and carbon monoxide while maintaining the zero-gap configuration's low ionic resistance, acting as a bridge between different phases and transport mechanisms.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The silver nanocluster catalyst demonstrates improved carbon dioxide conversion rates and selectivity, even at high current densities, offering a more economical and efficient alternative to gold-based catalysts, with enhanced stability and uniformity in the zero-gap reactor system.

Implementation Method 1

a carbon dioxide conversion technology by electrochemical reduction is a technology of inputting electrical energy to generate a potential difference between electrodes, thereby reducing carbon dioxide into useful carbon compounds through electron transfer

Methodology Applied
Scientific EffectElectrochemical reduction: Redox Reactions

Implementation Method 2

a gas diffusion electrode including the same

Methodology Applied
Scientific EffectGas diffusion: Diffusion

Data Source

PatentUS20230340680A1Silver nanocluster catalyst for carbon dioxide conversion, gas diffusion electrode including same, zero-gap reactor including same, and carbon dioxide conversion method using same
Publication Date: 2023.10.26 IND ACADEMIC COOP FOUND YONSEI UNIV
  • US20230340680A1 patent drawing
  • US20230340680A1 patent drawing
  • US20230340680A1 patent drawing

AI summary

Provided are a silver nanocluster catalyst for carbon dioxide conversion, a gas diffusion electrode including the same, a zero-gap reactor including the same, and a method of converting carbon dioxide showing an excellent conversion rate and high selectivity using the same.