Silver Paste Ink Color Change Curing Indicator

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Solution Overview

Problem

Current silver paste inks lack a reliable method to determine uniform curing, leading to potential inhomogeneity and poor reliability due to the lack of a visual indicator for complete curing.

Innovation Solution

Incorporating silver nanoparticles into the silver paste ink composition, which changes color upon curing, allowing for visual inspection to confirm completion of the curing process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If thermal treatment is applied to cure the silver paste ink, then electrical conductivity is improved, but it becomes difficult to monitor the uniformity of heating and determine when curing is complete

Engineering Contradiction:
Improvecuring completenessVSAvoidcuring monitoring
Core Design Contradiction:
ReliabilityVSDifficulty of detecting and measuring

Solution Approach 1:

The patent incorporates silver nanoparticles that exhibit color changes during the curing process. The nanoparticles transition from a first color in the uncured state to a second color when curing is complete, providing a visual indicator that allows operators to easily monitor and determine curing completeness without complex measurement equipment.

Inventive Principle:
Principle #32Color changes

2Ease of operation

If visual inspection method is implemented to determine curing completion, then monitoring ease is improved, but manufacturing precision may be compromised without electrical testing

Engineering Contradiction:
Improvecuring inspectionVSAvoidcuring uniformity
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The silver nanoparticles provide distinct color changes that serve as reliable visual indicators of curing completion. This allows for easy visual inspection while maintaining manufacturing precision, as the color change directly correlates with the curing state, eliminating the need for electrical testing while ensuring proper curing uniformity.

Inventive Principle:
Principle #32Color changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The color change indicator ensures consistent curing, enhancing the reliability and uniformity of the silver paste ink films, facilitating better conductivity and product authentication.

Implementation Method 1

The silver nanoparticles have a property of causing a change in the color of the ink composition when the ink composition is cured

Methodology Applied
Scientific EffectColor change property: Thermochromism

Data Source

PatentUS10246599B2Ink composition and method of determining a degree of curing of the ink composition
Publication Date: 2019.04.02 XEROX CORP
  • US10246599B2 patent drawing
  • US10246599B2 patent drawing
  • US10246599B2 patent drawing

AI summary

A silver paste ink composition comprises a plurality of first particles comprising silver; a polymer binder; a carrier solvent; and a plurality of second particles comprising silver. The second particles are nanoparticles that are different than the first silver particles, the amount of second particles in the ink composition being sufficient to impart a first color to the uncured ink composition, the first color being different than the color of the same ink composition without the nanoparticles. The silver nanoparticles have a property of causing a change in the color of the ink composition when the ink composition is cured.