Silver Vanadium Oxide Cathode for Lithium-Air Batteries

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Solution Overview

Problem

Current metal/air and lithium/air electrochemical energy cells face challenges in effectively managing anodic and cathodic reactions, leading to suboptimal energy discharge and recharge efficiency and electrolytic reactant transport.

Innovation Solution

The development of an electrode composite material, MxAyOz, which includes a first metal, a second metal, and oxygen, acting as a catalyst for oxygen reduction and oxidation reactions, combined with a conductive carbonaceous material and polymeric binder, applied to a current collector, enhancing electrochemical performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional metal/air or lithium/air electrochemical energy cells are used, then theoretical large energy density and specific capacity are achieved, but effective management of anodic and cathodic reactions is poor leading to suboptimal energy discharge and recharge efficiency

Engineering Contradiction:
Improveenergy discharge and recharge efficiencyVSAvoidmanagement of anodic and cathodic reactions
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent introduces a composite cathode material comprising metal oxide particles dispersed in a conductive carbon matrix as an intermediary to facilitate and manage the cathodic oxygen reduction reaction. The metal oxide acts as a catalyst while the carbon matrix provides conductivity and structural support, together enabling effective reaction management that neither component could achieve alone.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs a composite cathode structure combining metal oxide (e.g., Ag2V4O11) with conductive carbon materials (e.g., carbon black, carbon nanotubes). This composite material integrates the catalytic properties of metal oxide with the electrical conductivity and structural stability of carbon, resolving the contradiction between reaction management effectiveness and energy efficiency.

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If better management of anodic and/or cathodic reactions is implemented to improve electrochemical discharge and recharge, then energy efficiency improves, but device complexity increases

Engineering Contradiction:
Improveelectrochemical discharge and recharge efficiencyVSAvoidelectrode composite structure
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent merges multiple functions into a single composite cathode material: the metal oxide provides catalysis for oxygen reduction, the conductive carbon matrix provides electrical conductivity and structural framework, and the combination enables both effective reaction management and high energy efficiency without requiring separate components for each function.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The composite cathode material serves multiple functions simultaneously: it acts as a catalyst for the oxygen reduction reaction, provides electrical conductivity through the carbon matrix, maintains structural stability during cycling, and facilitates ion transport. This multi-functionality improves energy efficiency without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If expensive gold or platinum-based catalysts are used, then oxygen reduction and oxidation reactions are effectively catalyzed, but cost-effectiveness deteriorates

Engineering Contradiction:
Improvecatalytic activity for oxygen reactionsVSAvoidcost-effectiveness
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent replaces expensive noble metal catalysts (gold, platinum) with cheaper alternative materials comprising metal oxides (such as silver vanadium oxide) supported on conductive carbon. This substitution maintains adequate catalytic activity for oxygen reactions while dramatically reducing material cost, making the energy storage device more cost-effective.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent changes the material parameters from noble metals to base metal oxides combined with carbon materials. This parameter change in composition and structure achieves comparable catalytic performance through synergistic effects, eliminating the need for expensive platinum group metals while maintaining reliability of oxygen reaction catalysis.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution improves energy storage devices by increasing energy capacity, reducing discharge overpotential, and enhancing rate capability, while being cost-effective compared to gold and platinum-based catalysts, with potential for long cycle life and improved stability.

Implementation Method 1

The electrode composite material can reduce the molecular O2 to one or more of O2−, O2−, O22−, O3−, and O32−

Methodology Applied
Scientific EffectOxygen reduction reaction: Redox Reactions

Implementation Method 2

The charging current can oxidize the LixOy to form molecular oxygen and lithium cations

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 3

the MxAyOz can be a catalyst for the oxidation of the reduced oxygen during the recharging of the electrochemical energy storage device

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS9627691B2Metalized, three-dimensional structured oxygen cathode materials for lithium/air batteries and method for making and using the same
Publication Date: 2017.04.18 ADA TECHNOLOGIES INC
  • US9627691B2 patent drawing
  • US9627691B2 patent drawing
  • US9627691B2 patent drawing

AI summary

This disclosure relates generally to cathode materials for electrochemical energy cells, more particularly to metal/air electrochemical energy cell cathode materials containing silver vanadium oxide and methods of making and using the same. The metal/air electrochemical energy cell can be a lithium/air electrochemical energy cell. Moreover the silver vanadium oxide can be a catalyst for one or more of oxidation and reduction processes of the electrochemical energy cell.