Silyl Phosphate Etching Composition for Nitride Film Selectivity

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Solution Overview

Problem

Current etching compositions for semiconductor fabrication fail to selectively remove nitride films while minimizing the etch rate of oxide films, leading to decreased etching selectivity and potential particle generation, which affects device characteristics.

Innovation Solution

An etching composition comprising a silyl phosphate compound, phosphoric acid, and deionized water, which provides high selectivity for nitride film removal over oxide films, minimizing oxide film etch rate and preventing particle generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If phosphoric acid is used to remove nitride film, then nitride film removal is achieved, but oxide film etch rate increases and etching selectivity decreases

Engineering Contradiction:
Improvenitride film removal rateVSAvoidetching selectivity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent modifies the chemical composition parameters of the etching solution by adding silyl phosphate compound to phosphoric acid, changing the chemical environment to achieve differential etching rates. This parameter change enables selective removal of nitride film while suppressing oxide film etching, resolving the selectivity problem.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite etching solution combining phosphoric acid and silyl phosphate compound. This composite formulation synergistically achieves high nitride film etch rate while maintaining low oxide film etch rate, thereby improving etching selectivity without sacrificing productivity.

Inventive Principle:
Principle #40Composite materials

2Productivity

If hydrofluoric acid and phosphoric acid are used together, then nitride film etching is enhanced, but etching selectivity for nitride film with respect to oxide film decreases

Engineering Contradiction:
Improvenitride film etching rateVSAvoidetching selectivity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent replaces the HF-H3PO4 composition with a H3PO4-silyl phosphate compound composition, changing the chemical parameters to achieve the desired selectivity. The silyl phosphate compound specifically enhances nitride film etching without the harmful side effect of increased oxide film etching that occurs with HF.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If silicate or silicic acid is added to phosphoric acid, then nitride film etching is improved, but particle generation occurs that affects substrate

Engineering Contradiction:
Improvenitride film removal efficiencyVSAvoidparticle generation
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent uses silyl phosphate compound as a temporary etching agent that performs its function and decomposes without generating harmful particles. Unlike silicate or silicic acid that persist and cause particle contamination, the silyl phosphate compound is consumed in the etching process without leaving harmful residues on the substrate.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Ease of manufacture

If phosphoric acid is used for nitride film removal, then wet-etching process is simple, but additional processes are required due to decreased selectivity

Engineering Contradiction:
Improveprocess simplicityVSAvoidprocess efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent enhances the functionality of phosphoric acid by adding silyl phosphate compound, creating a multi-functional etching solution that both removes nitride film efficiently and maintains high selectivity against oxide films. This single solution performs multiple functions that previously required separate processes, improving overall process efficiency without complicating the manufacturing flow.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The etching composition achieves high selectivity for nitride films, allowing controlled effective field oxide height and preventing damage to oxide films, thereby improving semiconductor device characteristics and process stability.

Implementation Method 1

an etching composition including a silyl phosphate compound, phosphoric acid and deionized water

Methodology Applied
Scientific EffectChemical etching: Chemical Bonding

Data Source

PatentUS8821752B2Etching composition and method for fabricating semiconductor device using the same
Publication Date: 2014.09.02 SK HYNIX INC
  • US8821752B2 patent drawing
  • US8821752B2 patent drawing
  • US8821752B2 patent drawing

AI summary

The present invention provides an etching composition, comprising a silyl phosphate compound, phosphoric acid and deionized water, and a method for fabricating a semiconductor, which includes an etching process employing the etching composition. The etching composition of the invention shows a high etching selectivity for a nitride film with respect to an oxide film. Thus, when the etching composition of the present invention is used to remove a nitride film, the effective field oxide height (EEH) may be easily controlled by controlling the etch rate of the oxide film. In addition, the deterioration in electrical characteristics caused by damage to an oxide film or etching of the oxide film may be prevented, and particle generation may be prevented, thereby ensuring the stability and reliability of the etching process.