Simultaneous End Connector Removal Tool for Continuous Tracks
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Solution Overview
Problem
Existing endless track tools do not facilitate the simultaneous removal of a pair of end connectors from the track pads, which is a necessary step for efficient track maintenance and replacement.
Innovation Solution
A continuous track tool system comprising a battle tank frame with rotatably attached continuous tracks, where a track extractor assembly with a breaker bar and extraction members is used to push and remove the end connectors from the track pads, utilizing a ratcheting wrench mechanism to rotate the breaker bar and move the extraction members outwardly, thereby disengaging the end connectors.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If existing endless track tools are used, then the track can be removed from the vehicle, but the end connectors cannot be removed simultaneously, requiring separate operations for each connector
Solution Approach 1:
The patent combines two separate end connector removal operations into a single simultaneous operation using one tool. The tool features a body with first and second extraction members positioned at opposite ends, allowing both end connectors to be removed at the same time by rotating the breaker bar once, thereby merging multiple operations into one efficient action.
Solution Approach 2:
The tool is segmented into distinct functional components including a body, first extraction member, second extraction member, and breaker bar. Each component has a specific function: the extraction members engage with the end connectors, while the breaker bar transmits rotational force to simultaneously move both extraction members, enabling coordinated removal of both connectors.
2Ease of operation
If end connectors are removed sequentially using conventional tools, then each connector can be removed individually, but the overall maintenance process becomes more complex and time-consuming
Solution Approach 1:
The patent simplifies the maintenance process by merging the removal of both end connectors into a single operational step. The symmetrical design with extraction members at both ends of the body allows the operator to remove both connectors simultaneously with one tool, reducing the number of operational steps from two separate removals to one unified action.
3Productivity
If a single extraction member is used for one end connector, then that connector can be removed, but the other end connector remains attached requiring additional tools or operations
Solution Approach 1:
The patent integrates two extraction members into a single tool body, positioned at opposite ends to engage with both end connectors simultaneously. This design allows one tool to perform the function of what would traditionally require two separate tools or operations, maintaining high productivity while reducing the number of tools needed.
Solution Approach 2:
The tool body serves multiple functions: it houses both extraction members, provides structural support, and transmits force from the breaker bar to both ends simultaneously. This multi-functional design eliminates the need for separate tools for each end connector, making the single tool universally applicable for removing both connectors from the track.
Data Source
AI summary
A continuous track with end connector removal system for removing a pair of end connectors includes a battle tank having a frame and a pair of continuous tracks is rotatably attached to the frame. Each continuous track comprises a plurality of track pads being removably coupled to each other and being positioned successively along each continuous track. A plurality of end connectors removably secures the track pads together and a track extractor assembly pushes a pair of end connectors away from the track pads, wherein the track extractor assembly simultaneously removes the pair of end connectors from the track pads.