Simultaneous Label Application Apparatus
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Solution Overview
Problem
Current labeling methods for applying packing list and shipping labels to sealed cartons are inefficient, requiring precise timing, significant space, and investment, and often result in mismatches between labels.
Innovation Solution
A method involving a carrier material with an upper and lower label, where the lower label is dispensed onto a label applicator with its underside exposed, and the upper label is applied between the lower label and the applicator, allowing simultaneous application with reduced adhesive properties for precise alignment and efficient use of space.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If separate label applicators are used for packing list and shipping labels, then labeling flexibility is improved, but device complexity and floor space requirements increase
Solution Approach 1:
The patent combines two separate label applicators into a single integrated apparatus that can apply both packing list labels and shipping labels. The label applicator includes a applicator head with a plurality of nozzles that can dispense different adhesive types, eliminating the need for separate applicators while maintaining labeling flexibility for different label types and surfaces.
2Manufacturing precision
If sequential label application is used, then labeling precision can be maintained, but time consumption and productivity decrease
Solution Approach 1:
The patent employs preliminary action by pre-aligning the packing list label and shipping label on the carrier sheet before application. The labels are positioned in predetermined locations on the carrier, and the applicator applies them simultaneously to the package in a single operation, maintaining precision while dramatically improving productivity compared to sequential application.
3Adaptability or versatility
If two separate printers and label applicators are used, then labeling adaptability is improved, but investment and floor space requirements increase
Solution Approach 1:
The patent creates a universal label applicator that can handle multiple labeling tasks. The applicator includes a plurality of nozzles that can dispense different adhesive types (e.g., pressure-sensitive adhesive, heat-activated adhesive) and apply different label types (packing list labels, shipping labels) to various surfaces, replacing the need for multiple specialized devices and reducing floor space requirements.
4Manufacturing precision
If precise timing between label applications is implemented, then label matching accuracy is improved, but process complexity and time consumption increase
Solution Approach 1:
The patent eliminates timing coordination by using preliminary action. The packing list label and shipping label are pre-positioned on the carrier sheet in predetermined locations before the application process. The single applicator applies both labels simultaneously to the package in one operation, ensuring precise alignment and matching accuracy without requiring complex timing coordination between separate application processes.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables efficient, simultaneous application of packing list and shipping labels without mismatches, reducing space and investment requirements while ensuring precise alignment.
Implementation Method 1
the lower label comprising a top side and an opposing underside in a position facing and removably adhered to the carrier material, the upper label comprising a top surface and an opposing undersurface in a position facing and removably adhered to the carrier material
Data Source
AI summary
Auto-applied packing list and upper label methods. A carrier material with an upper label and a lower label removably adhered thereto is provided. The lower label and upper label are dispensed in sequence onto a label applicator apparatus. The label applicator apparatus applies the upper label and the lower label to a surface simultaneously, whereby after application the underside of the lower label is in contact with the surface and the undersurface of the upper label is in contact with the top side of the lower label.