SiN Surface Protective Film Composition for Nitride Semiconductor Current Collapse

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Solution Overview

Problem

Current nitride semiconductor devices experience significant current collapse during high-frequency operation due to electron trapping in impurity and interfacial levels, which existing SiN surface protective films fail to adequately suppress with reproducibility.

Innovation Solution

A semiconductor device with a SiN surface protective film having a composition ratio of Si/N between 0.751 and 0.801, formed using an ECR sputtering method, reduces the energy at the SiN/AlGaN interface, effectively suppressing current collapse with high reproducibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If SiN surface protective film is applied to suppress current collapse, then current collapse suppression effect is improved, but reproducibility of the suppression effect deteriorates

Engineering Contradiction:
Improvecurrent collapse suppression effectVSAvoidreproducibility
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent applies parameter changes by precisely controlling the composition ratio of Si and N in the SiN surface protective film. Specifically, the Si/N atomic ratio is controlled within a narrow range of 0.751 to 0.801, which optimizes the film's ability to suppress current collapse while ensuring reproducible manufacturing results. This quantitative parameter control transforms the qualitative goal of current collapse suppression into a manufacturable specification.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If SiN composition and formation conditions are optimized, then current collapse suppression is improved, but device complexity increases

Engineering Contradiction:
Improvecurrent collapse suppressionVSAvoidfilm formation process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies local quality by focusing optimization on the specific region where the SiN film interfaces with the AlGaN layer. The composition ratio control (Si/N = 0.751 to 0.801) is specifically targeted at this interface region, where it most effectively suppresses current collapse by reducing interface energy and preventing electron trapping. This localized optimization avoids the need to redesign the entire device structure.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The specified SiN composition ratio reduces current collapse, enabling high-frequency and high-output operations while maintaining reliability by lowering the energy of the SiN/AlGaN interface.

Implementation Method 1

formed using an ECR sputtering method

Methodology Applied
Scientific EffectSputtering: Sputtering

Data Source

PatentUS9893210B2Semiconductor device and method of manufacturing the same
Publication Date: 2018.02.13 MITSUBISHI ELECTRIC CORP
  • US9893210B2 patent drawing
  • US9893210B2 patent drawing
  • US9893210B2 patent drawing

AI summary

A semiconductor device includes: a substrate; a nitride semiconductor layer on the substrate; a source electrode, a drain electrode and a gate electrode on the nitride semiconductor layer; and a SiN surface protective film covering the nitride semiconductor layer, wherein a composition ratio Si/N of Si and N that form a Si—N bond of the SiN surface protective film is 0.751 to 0.801.