Single-Belt Weed Seed Mill Drive Without Rear Wheel Interference

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Solution Overview

Problem

The existing drive systems for weed seed mills in combine harvesters often interfere with the steerable rear wheels, limiting the maneuverability of the combine due to their rearward positioning, which is undesirable.

Innovation Solution

A drive system utilizing a single belt positioned outside the straw hood that powers both the straw chopper and the weed seed mill, connected to the power take-off shaft, allowing for efficient operation without obstructing the rear wheel wells, thus maintaining the combine's maneuverability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the drive system is positioned outside the straw hood near the rear wheel well, then the weed seed mill can be powered effectively, but the pulley or belt interferes with the steerable rear wheels, limiting maneuverability

Engineering Contradiction:
Improvepower delivery to weed seed millVSAvoidmaneuverability of combine
Core Design Contradiction:
PowerVSEase of operation

Solution Approach 1:

The patent repositions the drive system from a horizontal arrangement near the rear wheel well to a vertical arrangement above the straw hood. The belt extends vertically from the PTO shaft through the straw hood interior to the weed seed mill pulley, utilizing the vertical dimension to avoid interference with the rear wheels while maintaining power transmission effectiveness.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If multiple separate drive systems are used for the straw chopper and weed seed mill, then each component can be powered independently, but the device complexity increases and more equipment is required

Engineering Contradiction:
Improveindependent power controlVSAvoidnumber of drive systems
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines the power transmission for both the straw chopper and weed seed mill into a single belt system. The belt is wound around the PTO shaft pulley, the straw chopper pulley, and the weed seed mill pulley in sequence, allowing both components to be powered independently through the same drive train while reducing overall system complexity and the number of separate drive mechanisms required.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables the weed seed mill to function effectively without compromising the combine's performance or turning radius, reducing the need for additional equipment and minimizing soil compaction.

Implementation Method 1

a single belt positioned outside of the straw hood that is wound at least partially around (i) a straw chopper pulley that powers the straw chopper, (ii) a weed seed mill pulley that powers the weed seed mill, and (iii) a power take off shaft of the harvester that receives power from an engine or other power source of the harvester

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS20230086794A1Common drive member for weed seed mill of combine harvester
Publication Date: 2023.03.23 BLUE LEAF I P INC
  • US20230086794A1 patent drawing
  • US20230086794A1 patent drawing
  • US20230086794A1 patent drawing

AI summary

An agricultural harvester includes a straw hood having a hollow interior space for receiving material other than grain (MOG) from a threshing and separating system of the harvester and chaff from a cleaning system of the harvester. A drive system is provided for powering a straw chopper and a weed seed mill. The drive system includes a single belt positioned outside of the straw hood that is wound at least partially around (i) a straw chopper pulley that powers the straw chopper, (ii) a weed seed mill pulley that powers the weed seed mill, and (iii) a power take off shaft of the harvester that receives power from an engine or other power source of the harvester.