Single Blade Propeller Variable Pitch Counterweight

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Solution Overview

Problem

Solar powered airplanes face inefficiencies in propeller performance and limited climb capability due to motor bogging down at low RPM, especially in dense low-altitude air, where current limitations restrict power output.

Innovation Solution

A single blade propeller with a variable pitch control mechanism acting as a counterweight, optimized with a larger chord and radius profile, and a pitch control unit mounted opposite the blade to provide balancing force, allowing higher motor RPM and reducing the need for additional counterweight material.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a single blade propeller is used to reduce weight and improve efficiency, then propeller efficiency is improved, but the propeller becomes unbalanced requiring additional counterweight measures

Engineering Contradiction:
Improvepropeller efficiencyVSAvoidpropeller balance
Core Design Contradiction:
Loss of energyVSStability of the object's composition

Solution Approach 1:

The pitch control unit is merged with the counterweight function by positioning it opposite the propeller blade to provide both pitch control and balancing forces. This combines two separate functions (pitch control and counterbalancing) into a single integrated component, eliminating the need for separate counterweights while maintaining propeller efficiency.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The pitch control unit serves multiple functions: it controls the blade pitch angle for variable pitch operation and simultaneously acts as a counterweight to balance the single blade propeller. This multi-functionality resolves the contradiction by making the pitch control mechanism serve dual purposes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Power

If motor RPM is increased to increase motor power output, then motor power is improved, but the motor exceeds current limits and overheats

Engineering Contradiction:
Improvemotor powerVSAvoidmotor current limit
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The propeller uses variable pitch capability that allows dynamic adjustment of blade angle during operation. This enables the motor to operate at higher RPM while the pitch control system adjusts the blade angle to maintain optimal load conditions, preventing current overload and overheating while maximizing power output.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the pitch parameter of the propeller blades dynamically to optimize motor operating conditions. By adjusting the pitch angle, the motor can operate at higher RPM without exceeding current limits, as the variable pitch allows the motor to maintain efficient operating points across a wider RPM range.

Inventive Principle:
Principle #35Parameter changes

3Power

If variable pitch control mechanism is added to the propeller, then motor RPM and power are improved, but device complexity increases

Engineering Contradiction:
Improvemotor RPMVSAvoidpitch control mechanism
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The pitch control mechanism is combined with the counterweight function by positioning the pitch control unit opposite the propeller blade. This integration reduces overall system complexity by eliminating separate counterweight components and combining their functions into a single unified system.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The pitch control unit performs dual functions as both a control mechanism for variable pitch operation and as a counterweight for balancing the single blade propeller. This multi-functionality reduces the number of separate components needed, thereby reducing overall device complexity while maintaining the ability to increase motor RPM.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances propeller efficiency, increases climb rate, and optimizes motor and propeller design for high-altitude conditions, while ensuring reliable operation by using electrical power for pitch control and incorporating fail-safe mechanisms to maintain performance even in case of mechanism failure.

Implementation Method 1

A pitch control unit is mounted opposite the single propeller blade and has a compensating centripetal force with respect to the single propeller blade about the axis

Methodology Applied
Scientific EffectCentripetal force: Centrifugal Force

Data Source

PatentUS9889925B2Single blade propeller with variable pitch
Publication Date: 2018.02.13 THE BOEING CO
  • US9889925B2 patent drawing
  • US9889925B2 patent drawing
  • US9889925B2 patent drawing

AI summary

An improved performance propeller employs a single propeller blade having an axis of rotation and a centripetal force about the axis. A pitch control unit is mounted opposite the single propeller blade and has a compensating centripetal force with respect to the single propeller blade about the axis.