Single Boost Converter for PFC and MPPT Mode Switching

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Solution Overview

Problem

Existing solar power generation systems face inefficiencies due to non-linear current-voltage characteristics and variability with weather and temperature, requiring separate circuits for power factor correction and maximum power point tracking, which complicates energy storage and increases costs.

Innovation Solution

A power conversion apparatus with a single boost converter circuit integrates power factor correction and maximum power point tracking, allowing selective application based on input power supply type, using a power supply selection unit and control unit to manage DC and AC inputs, and includes a DC-DC converter for battery charging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate circuits are used for power factor correction and maximum power point tracking, then each function can be independently optimized, but device complexity and installation costs increase

Engineering Contradiction:
Improvefunctional optimizationVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the power factor correction circuit and maximum power point tracking circuit into a single integrated circuit. The controller selectively applies either PFC control or MPPT control to the same boost converter circuit, eliminating the need for separate dedicated circuits for each function while maintaining both capabilities through software/control logic selection.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The boost converter circuit is designed to serve multiple functions - it can operate in power factor correction mode or maximum power point tracking mode depending on the control signal applied. This multi-functional design allows the same hardware to adapt to different operating requirements without needing separate specialized circuits.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If separate circuits are used for power factor correction and maximum power point tracking, then each function can be independently optimized, but installation costs increase

Engineering Contradiction:
Improvefunctional optimizationVSAvoidinstallation cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

By merging the PFC and MPPT circuits into one integrated circuit, the patent reduces the total component count, simplifies manufacturing processes, and lowers installation costs. The single circuit design requires fewer connections, less wiring, and simpler assembly compared to separate dedicated circuits.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If a single boost converter circuit is used for both power factor correction and maximum power point tracking, then device complexity and costs are reduced, but the circuit must selectively switch between control modes

Engineering Contradiction:
Improvecircuit simplificationVSAvoidcontrol mode switching
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The controller dynamically switches between PFC control mode and MPPT control mode based on operating conditions. The system can adaptively select the appropriate control strategy, making the single circuit versatile enough to handle different input power types (AC or DC) and operating scenarios without requiring manual reconfiguration.

Inventive Principle:
Principle #15Dynamics

4Device complexity

If a single boost converter circuit is used for both power factor correction and maximum power point tracking, then device complexity is reduced, but control complexity increases due to selective mode application

Engineering Contradiction:
Improvecircuit simplificationVSAvoidcontrol logic complexity
Core Design Contradiction:
Device complexityVSExtent of automation

Solution Approach 1:

The controller is pre-programmed with the logic to automatically determine when to apply PFC control versus MPPT control based on input power type detection. This preliminary programming eliminates the need for complex real-time decision-making during operation, as the control strategy selection is based on pre-established criteria such as detecting whether the input is AC or DC power.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This integration achieves high-efficiency power conversion by simplifying circuits, reducing costs, and enabling efficient energy storage and battery charging across various renewable energy sources.

Implementation Method 1

a single boost converter circuit unit that is configured to apply a power factor correction (PFC) method or a maximum power point tracking (MPPT) method

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

solar cells have a non-linear current-voltage characteristic curve or power-voltage characteristic curve

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentUS20260005517A1Power conversion apparatus with single boost converter circuit and method for operating the same
Publication Date: 2026.01.01 P & K HITECH
  • US20260005517A1 patent drawing
  • US20260005517A1 patent drawing
  • US20260005517A1 patent drawing

AI summary

Disclosed is a power conversion apparatus including a single boost converter circuit and a method for operating the same, including: a power supply selection unit respectively connected to a direct current (DC) power supply and an alternating current (AC) power supply, and configured to connect the DC or AC power supply to a single boost converter circuit unit according to a power supply selection signal; a single boost converter circuit unit configured to apply a power factor correction method or a maximum power point tracking method according to a control selection signal applied in consideration of a type of input power supply connected through the power supply selection unit; and a control unit configured to generate the power supply selection signal and the control selection signal using at least one of DC sensing information associated with the DC power supply and AC sensing information associated with the AC power supply