Single-Cell Battery Monitoring With Bypass AC and Impedance Sensing

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Solution Overview

Problem

Existing energy storage systems, particularly battery packs, face safety, performance, and flexibility concerns due to centralized monitoring and control at the system level, leading to inefficiencies and potential hazards.

Innovation Solution

Implementing cell-level monitoring and control systems, including battery half-wave generators, electrochemical impedance spectroscopy, and strain sensors directly on individual cells, allowing for precise management and safety measures without the need for large external equipment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If centralized system-level monitoring and control is used, then device complexity is reduced, but measurement precision and response time for safety events deteriorate

Engineering Contradiction:
Improvesystem-level control structureVSAvoidcell-level monitoring accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent divides the battery management system into distributed cell-level monitoring units, each independently monitoring its own cell parameters (voltage, temperature, strain). This segmentation enables precise cell-level measurement while maintaining overall system coordination through a centralized controller that aggregates data and executes control decisions.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If cell-level monitoring components are added, then measurement precision improves, but device complexity increases

Engineering Contradiction:
Improvecell-level monitoring accuracyVSAvoidcell-level component integration
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines multiple monitoring functions (voltage sensing, temperature sensing, strain sensing, and impedance measurement) into integrated cell-level monitoring units. This merging reduces the overall number of separate components and simplifies the system architecture while maintaining high measurement precision through dedicated sensors for each parameter.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If battery pack level processing is used, then device complexity is reduced, but productivity and response time deteriorate

Engineering Contradiction:
Improveprocessing architectureVSAvoidsafety measure implementation speed
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent implements preliminary safety measures by continuously monitoring cell-level parameters and pre-configuring response protocols. When abnormal conditions are detected (such as excessive strain, temperature, or voltage deviations), the system immediately executes pre-planned safety actions (isolation, cooling, or discharge control) without requiring complex real-time decision-making, thus improving response speed while maintaining manageable system complexity.

Inventive Principle:
Principle #10Preliminary action

4Device complexity

If centralized control is used, then device complexity is reduced, but adaptability to individual cell conditions deteriorates

Engineering Contradiction:
Improvecontrol system structureVSAvoidindividual cell management capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent implements dynamic cell-level control where each cell can be independently managed based on its specific condition. The system dynamically adjusts charging rates, temperature management, and safety protocols for individual cells based on real-time sensor data. This dynamic adaptation allows the system to optimize performance and safety for each cell while maintaining overall pack coordination through the centralized controller.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20250334642A1Systems and Methods for Single-Cell Monitoring and Control
Publication Date: 2025.10.30 RJ1 HLDG INC
  • US20250334642A1 patent drawing
  • US20250334642A1 patent drawing
  • US20250334642A1 patent drawing

AI summary

A battery system is provided having control, diagnostic, and safety features implemented at the battery cell level. By selectively bypassing one or more battery cells, a battery pack may function as a half-wave generator that produces a half-sine wave output voltage that can be converted into an alternating current using switching circuitry. Moreover, by applying a mixed signal to an individual battery cell, electrochemical impedance spectroscopy can be implemented without the need for bulky external equipment. Further still, safety features, such as battery strain sensors, may be implemented at the battery cell level to provide improved safety information.