Single Column BJT with All-Around Extrinsic Base

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Solution Overview

Problem

Existing bipolar junction transistor (BJT) fabrication techniques face challenges in achieving small base-collector capacitance and symmetrical emitter/collector configurations, particularly when using III-V compound semiconductors, which are essential for high-performance and high-voltage applications.

Innovation Solution

The development of a single column bipolar junction transistor structure with a heavily doped epitaxially grown III-V compound semiconductor base layer, surrounded by a doped extrinsic base, and a top III-V compound semiconductor layer, where the base layer is located between the bottom and top semiconductor layers, allowing for a vertical column configuration and enabling the formation of a trench to create a space for the extrinsic base growth.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional BJT fabrication techniques are used, then manufacturing process is simpler, but base-collector capacitance is larger and emitter/collector symmetry is difficult to achieve

Engineering Contradiction:
Improvebase-collector capacitanceVSAvoidfabrication process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent inverts the conventional fabrication sequence by first forming the base layer and then growing emitter and collector layers symmetrically on opposite sides. This reverse approach enables symmetrical emitter/collector configurations and reduces base-collector capacitance, as the base is fully surrounded by the extrinsic base region before final layer formation.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent transitions from planar BJT structures to vertical columnar structures grown along the <110> crystal direction. This dimensional change enables the extrinsic base to completely surround the base layer in three dimensions, creating the desired symmetrical configuration and reducing parasitic capacitances through the vertical geometry.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If III-V compound semiconductors are used for high-performance applications, then device performance is improved, but fabrication challenges increase due to material complexity

Engineering Contradiction:
Improvedevice performanceVSAvoidfabrication ease
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent utilizes specific crystal orientation parameters by growing all layers along the <110> direction, which is optimal for III-V compound semiconductors. This parameter change in growth orientation improves material quality and device performance while enabling the vertical columnar structure that simplifies the overall fabrication process despite material complexity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent performs preliminary epitaxial growth of the base layer with controlled doping and composition before subsequent emitter and collector formation. This preliminary action establishes the foundation for high-performance operation and enables symmetric structure formation, reducing overall fabrication complexity despite using III-V materials.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in relatively small base-collector capacitance and allows for symmetrical emitter/collector configurations, facilitating the bottom-up formation of BJT devices with improved performance and voltage handling capabilities.

Implementation Method 1

The bottom semiconductor layer is heavily doped and consists essentially of an epitaxially grown III-V compound semiconductor material

Methodology Applied
Scientific EffectEpitaxy: Epitaxy

Data Source

PatentUS10332972B2Single column compound semiconductor bipolar junction transistor fabricated on III-V compound semiconductor surface
Publication Date: 2019.06.25 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US10332972B2 patent drawing
  • US10332972B2 patent drawing
  • US10332972B2 patent drawing

AI summary

A vertical, single column compound semiconductor bipolar junction transistor device includes an all-around extrinsic base. Homojunction and heterojunction devices are formed using III-V compound semiconductor materials with appropriate bandgaps. Fabrication of the transistor device includes epitaxially growing a III-V compound semiconductor base region on a heavily doped III-V compound semiconductor bottom layer. A polycrystalline emitter/collector layer and the all-around extrinsic base are grown on the base region.