Single-Crystal Ternary Cathode With Gradient Doping for High-Voltage Cycling

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Solution Overview

Problem

Existing ternary cathode materials face challenges with cycling performance and gas production under high voltage, due to unstable structures, surface reactions, and lithium consumption.

Innovation Solution

A single-crystal ternary cathode material with a core-shell structure is developed, where the internal structure is stabilized through lattice doping and surface doping in gradient, combined with a fast ion conductive layer formed by coating and tempering, to reduce residual lithium and enhance ion conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If doping elements are added to maintain stable structure under high voltage, then structure stability is improved, but material capacity decreases

Engineering Contradiction:
Improvestructure stabilityVSAvoidmaterial capacity
Core Design Contradiction:
Stability of the object's compositionVSQuantity of substance

Solution Approach 1:

The patent applies local quality by implementing gradient doping where the doping element concentration varies spatially - higher concentration at the surface for stability and lower concentration in the interior for capacity. This is achieved through controlled doping processes that create a concentration gradient from the particle surface inward, allowing simultaneous optimization of structural stability and electrochemical capacity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent utilizes parameter changes by systematically varying the doping element concentration, particle size, and crystal structure parameters to achieve optimal performance. Specifically, the doping content is controlled within a specific range (0.01-0.1 mol ratio) and particle size is optimized (3-8 μm) to balance stability and capacity, demonstrating parameter optimization to resolve the contradiction.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If coating layers are applied to reduce surface reactions, then cycling performance is improved, but DCR (diffusion resistance) increases

Engineering Contradiction:
Improvecycling performanceVSAvoiddiffusion resistance
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent employs thin film coating layers (5-20 nm thickness) of metal oxides such as Al2O3, TiO2, or Li2SiO3 on the cathode material surface. These thin protective films provide sufficient barrier function to reduce surface side reactions and improve cycling stability while maintaining adequate lithium ion diffusion kinetics, thus resolving the contradiction between protection and conductivity.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent creates composite structures combining the ternary cathode material with coating layers of different functional materials. The composite structure integrates the high-capacity ternary material core with the protective and conductive coating shell, achieving synergistic effects that simultaneously improve cycling performance and maintain low diffusion resistance through proper material selection and interface engineering.

Inventive Principle:
Principle #40Composite materials

3Object-affected harmful factors

If particle size is increased to reduce contact reactions, then surface reactions are reduced, but lithium ion transmission is hindered

Engineering Contradiction:
Improvesurface reactionsVSAvoidlithium ion transmission
Core Design Contradiction:
Object-affected harmful factorsVSSpeed

Solution Approach 1:

The patent applies segmentation by dividing the cathode material into uniformly sized particles with controlled diameter (3-8 μm) and spherical morphology. This segmentation approach increases the number of particles while maintaining optimal size for both reduced surface reaction area and sufficient ion diffusion paths, resolving the contradiction between minimizing surface reactions and maintaining fast ion transmission.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent utilizes dimensional optimization by controlling particle size within a specific range and creating spherical morphology with uniform size distribution. This dimensional control ensures that particles are large enough to reduce specific surface area and contact reactions, yet small enough to maintain short lithium ion diffusion paths, achieving optimal balance through precise dimensional parameter selection.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The material exhibits improved stability, high energy density, excellent cycle performance, and dynamic performance under high voltage, with reduced surface lithium residue and enhanced lithium supplementation during battery cycles.

Implementation Method 1

a fast ion conductor is formed by doping, and then surface doping in gradient and coating are conducted so as to form a coating layer and a fast ion conductive layer which are less in surface residual lithium content and can supplement loss of the lithium source in the process of battery cycle

Methodology Applied
Scientific EffectLithium ion diffusion: Diffusion

Implementation Method 2

enhance ion conductivity

Methodology Applied
Scientific EffectIon conductivity: Conduction (electrical)

Data Source

PatentUS20250140802A1Single-crystal ternary cathode material and preparation method therefor and application thereof
Publication Date: 2025.05.01 GUANGDONG BRUNP RECYCLING TECH CO LTD
  • US20250140802A1 patent drawing
  • US20250140802A1 patent drawing
  • US20250140802A1 patent drawing

AI summary

Provided are a single-crystal ternary cathode material and a preparation method therefor and application thereof. The chemical formula of the single-crystal ternary cathode material is LiNixCoyMnzM(1-x-y-z)Oc@LiaNdOb, wherein 0<x≤0.65, 0<y≤0.15, 0<z≤0.35, 0<a≤6, 0<b≤4, 1<c≤2 and 1≤d<2; and M and N are at least one of Zr, Ni, Al, Cu, Co, Sr, Mn, Y, Ti, Mg, Mo, B, Sn, Fe, Zn, Si and W. The single-crystal ternary cathode material is a single-crystal material of a core-shell structure.