Single-Cup Coffee Brewer With Precise Dosing and Steam Isolation

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Solution Overview

Problem

Conventional coffee brewing systems are inefficient as they often result in coffee waste, inconsistent flavor, and require significant labor for cleaning and maintenance, with existing automated systems lacking improvements in brewing time, equipment cleaning, and user experience.

Innovation Solution

The development of an automated single-cup coffee brewing system featuring a hopper assembly with a tapered auger for precise coffee bean dosing, a grinder assembly with a fan to prevent moisture entry, and a brewing assembly with a mixing valve for consistent water distribution, along with a beverage size control and user-friendly interface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If batch brewing is used, then large quantity of coffee can be produced, but coffee waste increases and flavor consistency deteriorates

Engineering Contradiction:
Improvecoffee production quantityVSAvoidcoffee waste
Core Design Contradiction:
Quantity of substanceVSLoss of substance

Solution Approach 1:

The brewing system is segmented into single-cup portions, with each cup brewed separately on demand. The batch is divided into individual serving units that are processed independently, eliminating waste from unused coffee while maintaining efficient production through automated sequential brewing.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system employs periodic brewing cycles where coffee is brewed only when needed rather than continuously or in large batches. Each brewing cycle is triggered by demand, creating a rhythmic production pattern that matches consumption rates and prevents waste accumulation.

Inventive Principle:
Principle #19Periodic action

2Quantity of substance

If batch brewing is used, then large quantity of coffee can be produced, but flavor consistency deteriorates

Engineering Contradiction:
Improvecoffee production quantityVSAvoidcoffee flavor consistency
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

By segmenting the brewing process into individual cup portions, each batch maintains consistent composition and flavor characteristics. The segmentation ensures that each cup is brewed under identical controlled conditions, preventing the flavor degradation that occurs in large batches stored over time.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system provides self-service brewing where each cup is prepared to order with precise control over brewing parameters. This eliminates the need for manual portioning and storage that compromises flavor consistency, as each serving is freshly brewed and immediately served.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If manual portioning is used, then coffee can be served from batch, but labor requirement increases

Engineering Contradiction:
Improvecoffee serving operationVSAvoidbrewing efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The automated brewing system performs all portioning, grinding, and brewing operations automatically without manual intervention. The system serves itself by detecting when a cup is requested and executing the complete brewing sequence, eliminating labor requirements while maintaining high productivity through continuous automated operation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Manual mechanical portioning operations are replaced with automated mechanical and electronic systems. The automated dose dispenser, grinder, and brew controller substitute for manual labor, increasing productivity while simplifying the operation to simple user requests.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Loss of time

If complex automated system is implemented, then brewing time is reduced, but device complexity increases

Engineering Contradiction:
Improvebrewing timeVSAvoidsystem complexity
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The automated system integrates multiple functions into a single unified device: dosing, grinding, brewing, and cleaning all occur in one machine. This multi-functionality reduces brewing time by eliminating sequential manual operations while managing complexity through integrated control systems that coordinate all functions automatically.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Separate brewing operations are merged into a single automated sequence. The dose dispenser, grinder, and brewer are combined in one system that executes all operations continuously without manual intervention, significantly reducing total brewing time while the integrated design manages complexity through shared components and control.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system significantly reduces brewing time, labor, and coffee waste, while ensuring consistent flavor and quality, and provides an enhanced user experience through precise control and efficient operation.

Implementation Method 1

The fan can provide positive pressure across the grinder outlet and toward the brew chamber

Methodology Applied
Scientific EffectPositive pressure: Pressure Increase

Implementation Method 2

The auger can include a tapered inner core and a screw thread at least partially surrounding the inner core

Methodology Applied
Scientific EffectMechanical rotation:

Implementation Method 3

a brewing assembly with a mixing valve for consistent water distribution

Methodology Applied
Scientific EffectFluid distribution:

Data Source

PatentUS9930987B2Apparatuses, systems, and methods for brewing a beverage
Publication Date: 2018.04.03 STARBUCKS CORPORATION
  • US9930987B2 patent drawing
  • US9930987B2 patent drawing
  • US9930987B2 patent drawing

AI summary

Apparatuses, systems, and methods for brewing a desired portion of a beverage, such as a single-cup portion of coffee, are provided. The system can include one or more hopper assemblies configured to provide a controlled dose of beverage material to a brew chamber. The system can also include a water input system configured to wet the ground beverage material as the grinds enter the brew chamber and substantially prevent steam from reaching grinder components of the system. Further, the system can include an automatic cleaning mechanism such that a user does not need to manually clean components of a brewing machine between brew cycles.