Single Head Receipt Printer with Movable Light Source

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Solution Overview

Problem

Existing point of sale receipt printers are either expensive and unreliable due to the need for multiple print heads or require slower impact or inkjet mechanisms for printing on plain paper checks and forms, which are not as efficient as thermal printing.

Innovation Solution

A receipt printer that combines a laser printer mechanism and a thermal print mechanism using a single light source, allowing for printing on both plain paper and thermal paper without the need for multiple print heads or impact/inkjet mechanisms, utilizing a single paper path and a light source that moves between positions to operate both mechanisms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple print heads are used to print on both thermal paper and plain paper, then printing versatility is improved, but device cost and reliability deteriorate

Engineering Contradiction:
Improveprinting versatilityVSAvoidprinter reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent applies universality by making the single print head capable of performing multiple printing functions - thermal printing for receipts and impact printing for checks/forms - thereby eliminating the need for multiple specialized print heads while maintaining printing versatility across different paper types

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple print heads are used to print on both thermal paper and plain paper, then printing versatility is improved, but device cost deteriorates

Engineering Contradiction:
Improveprinting versatilityVSAvoiddevice cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent applies universality by making the single print head capable of performing multiple printing functions - thermal printing for receipts and impact printing for checks/forms - thereby eliminating the need for multiple specialized print heads while maintaining printing versatility across different paper types

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges thermal printing and impact printing capabilities into a single integrated print head assembly, combining previously separate functions into one unified component that reduces overall device complexity and cost

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If impact or inkjet print mechanisms are used for plain paper printing, then printing capability is improved, but printing speed deteriorates

Engineering Contradiction:
Improveplain paper printing capabilityVSAvoidprinting speed
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The patent applies dynamics by making the print head movable between different positions - it can be positioned to contact the thermal print mechanism for high-speed thermal printing or moved to contact the plain paper for impact printing, allowing the system to dynamically switch between printing modes based on paper type while maintaining capability for both

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a low-cost, reliable printer capable of high-volume thermal paper and plain paper checks/forms printing, enhancing efficiency and reducing consumable costs by eliminating the need for additional print heads or mechanisms.

Implementation Method 1

the beam of the light source may be redirected after the beam is emitted from the light source by a movable mirror

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

A second position allows the emitted beam to directly strike the thermal paper

Methodology Applied
Scientific EffectThermal printing: Heating

Implementation Method 3

A first position allows an emitted beam to operate with the laser printer mechanism, by for example charging an OPC/toner mechanism, for printing on plain paper

Methodology Applied
Scientific EffectPhotoconductivity: Photoconductivity

Data Source

PatentUS7505058B2Single head receipt printer
Publication Date: 2009.03.17 DELL PROD LP
  • US7505058B2 patent drawing
  • US7505058B2 patent drawing
  • US7505058B2 patent drawing

AI summary

A receipt printer which includes a light source providing a beam, a light source movement mechanism which moves the beam between a first position and a second position, a laser mechanism which receives the beam when the beam is in the first position and uses the beam to print onto plain paper, and a thermal mechanism that receives the beam when the beam is in the second position and uses the beam to print onto thermal paper is disclosed.