Single IC Valve Driver with Segmented Channel for Safety

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Solution Overview

Problem

Current current-controlled valve systems, such as those in motor vehicle brake circuits, require separate ICs for main and output stage switches, leading to high costs and large space requirements while failing to meet safety standards when integrated on a single IC.

Innovation Solution

Implementing driver circuits for both switches on the same IC but separating them by a channel to minimize parasitic interference, with separate control and shutdown lines and ground connections, and incorporating watchdog signals for error detection, ensuring safe operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate ICs are used for main switch and output stage switch driver circuits, then safety requirements are met, but costs and installation space increase

Engineering Contradiction:
Improvesafety requirementVSAvoidnumber of ICs
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent divides the IC into two separate IC areas (first IC area and second IC area) separated by a channel. The driver circuit for the output stage switch is placed on the first IC area while the driver circuit for the main switch is placed on the second IC area. This segmentation allows both circuits to coexist on a single IC while maintaining spatial separation to prevent parasitic interference, thus meeting safety requirements without increasing the number of ICs.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If driver circuits are integrated on a single IC, then costs and installation space are reduced, but parasitic interference affects safety criteria

Engineering Contradiction:
Improvenumber of ICsVSAvoidparasitic interference
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the driver circuits into separate IC areas on the same IC, placing them on opposite sides of a channel. This extraction approach allows the circuits to be physically separated to minimize parasitic interference while remaining integrated on a single IC substrate, thus reducing costs and installation space without compromising safety.

Inventive Principle:
Principle #2Taking out (Extraction)

3Device complexity

If control lines are shared between driver circuits, then circuit complexity is reduced, but safety and reliability decrease

Engineering Contradiction:
Improvecontrol line configurationVSAvoidsafe operation
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent implements separate control line configurations for the two driver circuits located on different IC areas. The first driver circuit has control lines routed through the first IC area, while the second driver circuit has control lines routed through the second IC area. This segmentation of control lines prevents interference between circuits while maintaining manageable circuit complexity.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP1901315B1One chip solution for a valve output stage with safety switch
Publication Date: 2018.09.12 ROBERT BOSCH GMBH
  • EP1901315B1 patent drawingFigure 1

AI summary

The invention relates to a switching arrangement for an electrical device (4a-4n), in particular a current-controlled valve, comprising a switch (8a-8n) for controlling or regulating the electrical device (4a-4n) and a main switch (5) for switching the electrical device (4a-4n) on or off, wherein the switch (8a-8n) and the main switch (5) are controlled by driver electronics (6a, 6b, 7). The safety, interference immunity, and reliability of the switching arrangement can be significantly improved if the driver electronics (7) of the switch (8a-8n) and the main switch (5) are implemented on the same IC (10), and part of the driver electronics (6a, 6b, 7) is arranged on at least one separate IC area (12) that is separated from the rest of the circuit by a channel (18).