Single-Ion Polymer Electrolyte Gel for High-Conductivity Batteries

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Solution Overview

Problem

Existing polymer electrolytes for lithium-ion and sodium-ion batteries suffer from low cation transport numbers, concentration polarization, reduced electrochemical stability, and dendrite formation, limiting their application in high energy density batteries, while plasticizers used to enhance conductivity adversely affect mechanical properties.

Innovation Solution

A solid polymer electrolyte composition combining an organic polymer with tethered anionic groups and a metal salt dissolved in a solvent, achieving high ionic conductivity and cation transport numbers, along with exceptional mechanical strength, by using an organic polymer containing pendant groups with anionic moieties and a compatible metal salt in a solvent system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If plasticizer is added to improve ionic conductivity, then conductivity increases, but mechanical strength deteriorates

Engineering Contradiction:
Improveionic conductivityVSAvoidmechanical strength
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent uses a polymer matrix as an intermediary carrier to hold metal salts, replacing the traditional plasticizer approach. The polymer backbone provides mechanical strength while the metal salts provide ionic conductivity, with the polymer acting as a mediator that combines both functions without the adverse effects of small-molecule plasticizers.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention creates a composite material system consisting of polymer matrix, metal salts, and tethered anionic groups. This composite structure combines the mechanical properties of the polymer with the ionic conductivity of metal salts, achieving both high conductivity and mechanical strength simultaneously.

Inventive Principle:
Principle #40Composite materials

2Reliability

If conventional salt-in-polymer electrolyte is used, then ionic conductivity is achieved, but cation transport number decreases

Engineering Contradiction:
Improveionic conductivityVSAvoidcation transport number
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent introduces tethered anionic groups at specific locations on the polymer chain to create localized regions that preferentially bind and transport cations. This local modification ensures that cations are selectively transported while anions remain immobilized, achieving high cation transport numbers.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention changes the fundamental parameter of ion mobility by tethering anionic groups to the polymer backbone, making them immobile. This parameter change forces the electrolyte to transport primarily cations, thereby increasing the cation transport number from below 0.5 to above 0.85.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If single-ion conducting polymer electrolyte is used, then cation transport number increases, but ionic conductivity decreases

Engineering Contradiction:
Improvecation transport numberVSAvoidionic conductivity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent merges the advantages of single-ion conductors (high cation transport number) with plasticized electrolytes (high conductivity) by combining polymer matrix, metal salts, and tethered anionic groups into a unified system that achieves both high conductivity and high cation transport number simultaneously.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The invention changes the conductivity parameter by introducing metal salts as additional charge carriers while maintaining the single-ion transport mechanism through tethered anionic groups. This dual approach increases ionic conductivity without sacrificing cation transport number.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition achieves ionic conductivity comparable to liquid electrolytes, with cation transport numbers above 0.5, and maintains mechanical robustness, enabling the fabrication of thinner membranes for high energy density batteries.

Implementation Method 1

The number of freely moving charges is greatly increased within the polymer matrix while maintaining a high cation transport number

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 2

a metal salt dissolved in the solvent in a molar concentration of 0.05 M to 1.5 M

Methodology Applied
Scientific EffectDissolution: Solvation

Implementation Method 3

an organic polymer having a tethered anionic group along with a suitable concentration of a separate metal salt interacting with the polymer

Methodology Applied
Scientific EffectIon transport: Electrolysis

Data Source

PatentUS12407020B2High ionic conductivity polymer electrolyte compositions for alkali and beyond alkali metal batteries
Publication Date: 2025.09.02 UT BATTELLE LLC
  • US12407020B2 patent drawing
  • US12407020B2 patent drawing
  • US12407020B2 patent drawing

AI summary

A solid electrolyte composition comprising the following components: (i) an organic polymer comprising a polymeric backbone and pendant groups, wherein at least a portion of the pendant groups contain an anionic group associated with a first metal ion; (ii) a solvent homogeneously incorporated in the polymer to result in a polymer gel system; and (iii) a metal salt dissolved in the solvent in a molar concentration of 0.05 M to 1.5 M and containing a second metal ion associated with an anion, provided that the first and second metal ions are the same. Also described herein are solid-state batteries comprising: a) an anode; (b) a cathode; and (c) the solid electrolyte composition described above.