EUV Source Material Conditioning With Single-Laser Pulse Delivery

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Solution Overview

Problem

Existing EUV light source systems require multiple laser pulses for droplet conditioning, which can increase system cost and complexity without optimizing pulse delivery.

Innovation Solution

A single laser system generates two pulses along a single axis using a beam splitter or optical deflector to deliver pulses at different times to the source material, allowing for optimized pulse delivery without additional complexity or cost.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple separate lasers are used to provide conditioning pulses and excitation pulses, then the system can achieve effective droplet conditioning and EUV production, but the system cost and complexity increase

Engineering Contradiction:
Improvedroplet conditioning effectivenessVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple laser functions into a single laser system. A single laser provides both the conditioning pulse (first pulse) and the excitation pulse (second pulse) for droplet processing. This merging eliminates the need for multiple separate lasers, thereby reducing system complexity and cost while maintaining the effectiveness of droplet conditioning and EUV production.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single laser system is designed to perform multiple functions: generating the conditioning pulse to modify droplet properties and generating the excitation pulse to produce EUV radiation. This multi-functionality allows one device to replace what would traditionally require multiple specialized devices, simplifying the overall system architecture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If multiple separate lasers are used to provide conditioning pulses and excitation pulses, then the system can achieve effective droplet conditioning and EUV production, but the system cost increases

Engineering Contradiction:
Improvedroplet conditioning effectivenessVSAvoidsystem cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent combines multiple laser functions into a single laser system. A single laser provides both the conditioning pulse (first pulse) and the excitation pulse (second pulse) for droplet processing. This merging eliminates the need for multiple separate lasers, thereby reducing system complexity and cost while maintaining the effectiveness of droplet conditioning and EUV production.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If a single laser is used to generate multiple pulses, then the system complexity and cost are reduced, but the pulse delivery timing and positioning must be precisely controlled

Engineering Contradiction:
Improvesystem complexityVSAvoidpulse delivery control precision
Core Design Contradiction:
Device complexityVSDifficulty of detecting and measuring

Solution Approach 1:

The patent employs preliminary action by using optical deflectors to pre-position and time the delivery of pulses from the single laser system. The optical deflectors are configured to direct the conditioning pulse and excitation pulse to the droplet at precise moments and locations, ensuring proper timing and positioning control despite using a single laser source.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach simplifies the EUV light source system by using a single laser to generate multiple pulses, reducing system complexity and cost while maintaining effective droplet conditioning for efficient EUV production.

Implementation Method 1

The optical element may comprise a beam splitter, and the beam splitter may be a 50/50 beam splitter

Methodology Applied
Scientific EffectBeam splitting: Reflection

Implementation Method 2

The optical deflector may comprise an electro-optic deflector

Methodology Applied
Scientific EffectElectro-optic deflection: Electro-Optic Effects

Implementation Method 3

The optical deflector may comprise an acousto-optic deflector

Methodology Applied
Scientific EffectAcousto-optic deflection: Acousto-optic Effect

Implementation Method 4

In one such method, often termed laser produced plasma ('LPP'), the required plasma is produced by irradiating a source material

Methodology Applied
Scientific EffectLaser-produced plasma: Plasma

Implementation Method 5

the source material includes an element, for example, xenon, lithium, or tin, with an emission line in the EUV range

Methodology Applied
Scientific EffectLight emission: Luminescence

Data Source

PatentUS20250318038A1Laser system for source material conditioning in an EUV light source
Publication Date: 2025.10.09 ASML NETHERLANDS BV
  • US20250318038A1 patent drawing
  • US20250318038A1 patent drawing
  • US20250318038A1 patent drawing

AI summary

Disclosed is an apparatus and a method in which multiple, e.g., two or more pulses from a single laser source are applied to source material prior to application of a main ionizing pulse in which the multiple pulses are generated by a common laser source. The first pulse is directed towards the source material when the source material is at a first position and the second pulse is directed towards the source material when the source material is at a second position.