Single-layer appliance indicator light with side-fire LED

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Solution Overview

Problem

Compact appliance control panels face challenges in accommodating both capacitive touch sensors and corresponding indicator lights, as minimizing the size of the capacitive touch sensor complicates the placement and illumination of the indicator light.

Innovation Solution

The integration of a light guide on a circuit board within the control console, which provides optical communication from an LED mounted on the back surface to the face surface, allowing for efficient illumination of capacitive touch sensors without obstructing their operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the size of the capacitive touch sensor is minimized, then the compactness of the control panel is improved, but the placement and illumination of the corresponding indicator light becomes difficult

Engineering Contradiction:
Improvesize of capacitive touch sensorVSAvoidplacement and illumination of indicator light
Core Design Contradiction:
Volume of moving objectVSEase of manufacture

Solution Approach 1:

The LED is mounted on the back surface of the circuit board rather than the front surface, utilizing the third dimension (depth) to resolve the spatial conflict between the minimized touch sensor and the indicator light. The light guide then transports the light from this alternate dimension to the required location on the face surface.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

A light guide is introduced as an intermediary component to transfer optical energy from the LED (mounted on the back surface) to the face surface where the indicator light needs to be displayed. This mediator resolves the contradiction by decoupling the LED placement from the light output location.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If the capacitive touch sensor and indicator light are integrated in the same assembly, then the device complexity is reduced, but the illumination of the indicator light may obstruct the operation of the capacitive touch sensor

Engineering Contradiction:
Improveintegration of capacitive touch sensor and indicator lightVSAvoidoperation of capacitive touch sensor
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The LED is positioned on the back surface of the circuit board, using the depth dimension to separate the light source from the capacitive touch sensor plane. This spatial separation in the third dimension allows both components to coexist in the same assembly without the LED obstructing the touch sensor's capacitive field detection.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables the effective placement and illumination of indicator lights in compact control panels, enhancing user interface functionality while maintaining the compactness of capacitive touch sensors.

Implementation Method 1

A light guide is mounted on the circuit board. The light guide provides optical communication from the LED to the face surface of the console cover.

Methodology Applied
Scientific EffectOptical communication: Optical Fibre

Data Source

PatentUS10731918B1Single-layer appliance indicator light with side-fire LED
Publication Date: 2020.08.04 HAIER US APPLIANCE SOLUTIONS INC
  • US10731918B1 patent drawing
  • US10731918B1 patent drawing
  • US10731918B1 patent drawing

AI summary

An appliance includes a control console. The control console includes a console cover with a circuit board. A front surface of the circuit board is attached to an interior surface of the console cover. A capacitive touch sensor is in operative communication with a face surface of the console cover and an LED is on a back surface of the circuit board. A light guide is mounted on the circuit board and provides optical communication from the LED to the face surface of the console cover.