Single-Layer White Light Emission via Polymer-Phosphor Merging

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing white light emitting organic electroluminescent devices suffer from low performance and high complexity, making them unsuitable for industrial applications that require efficient, cost-effective, and mass-producible thin organic electroluminescent devices with high color purity.

Innovation Solution

A composition comprising a first conjugated polymer and a phosphorescent small molecule emitter, where the concentration of the phosphorescent small molecule emitter is below 4 wt.%, and the peak photoluminescence wavelengths of the components complement each other to generate white light, allowing for the production of devices with a single emissive layer and excellent performance data.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multi-layered OLED structure with multiple functional layers is used, then device performance and light emission quality are improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improvedevice performanceVSAvoidmulti-layered structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple functional layers (emissive layer, electron transport layer, hole transport layer) into a single integrated emissive layer containing both fluorescent and phosphorescent emitters. This merging approach maintains the light emission quality and device performance of multi-layer structures while significantly reducing device complexity and manufacturing steps.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single emissive layer performs multiple functions simultaneously: it acts as both the fluorescent emission layer and the phosphorescent emission layer, and also provides electron transport and hole transport functionalities. This multi-functionality eliminates the need for separate functional layers while maintaining device performance.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Use of energy by moving object

If phosphorescent emitters are used in OLEDs, then energy efficiency and power consumption are improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improveenergy efficiencyVSAvoiddevice structure
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent merges fluorescent and phosphorescent emission mechanisms into a single emissive layer, allowing the device to benefit from the high energy efficiency of phosphorescent emitters (utilizing both singlet and triplet excitons) while avoiding the complexity of separate phosphorescent layers and associated manufacturing challenges.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If single emissive layer with multiple emitters is used, then device complexity is reduced, but achieving desired color coordinates becomes difficult

Engineering Contradiction:
Improvedevice structureVSAvoidcolor coordinates
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent employs specific emitters with carefully selected emission wavelengths and quantum efficiencies: a blue fluorescent emitter (460-480 nm), a green phosphorescent emitter (520-540 nm), and a red phosphorescent emitter (620-650 nm). By optimizing the local properties (wavelength, efficiency) of each emitter component, the desired color coordinates (CIE 1931: x=0.32, y=0.33) are achieved despite the simplified single-layer structure.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables the production of white light emitting devices with high efficiency, long lifetime, and high color purity, suitable for industrial applications, with simplified manufacturing processes and reduced production costs.

Implementation Method 1

at least one phosphorescent small molecule emitter

Methodology Applied
Scientific EffectPhosphorescence: Phosphorescence

Implementation Method 2

the peak photoluminescence wavelengths of the components complement each other to generate white light

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Data Source

PatentUS10333068B2White light emission
Publication Date: 2019.06.25 MERCK PATENT GMBH
  • US10333068B2 patent drawing
  • US10333068B2 patent drawing
  • US10333068B2 patent drawing

AI summary

The present invention relates inter alia to compositions comprising conjugated polymers and a small molecule, devices comprising the composition and the application of the devices.