Single Li-Ion Polymer Electrolytes for Stable Silicon Anodes

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Solution Overview

Problem

Conventional lithium-ion batteries face challenges with the stability and cycle life of silicon anodes due to large volumetric expansion, unstable solid electrolyte interphase formation, and oxidative instability of electrolytes, leading to reduced performance and safety concerns, especially when paired with high-voltage nickel-rich cathodes.

Innovation Solution

The use of single lithium-ion conducting solid-state polymer electrolytes, such as modified lithiated Nafion membranes, which enhance lithium-ion conductivity, thermal stability, and mechanical properties, reducing flammability and impedance, and preventing the formation of a solid electrolyte interphase on silicon anodes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional lithium-ion batteries use silicon anodes with high-voltage nickel-rich cathodes, then energy density is improved, but stability and cycle life deteriorate due to large volumetric expansion and oxidative instability

Engineering Contradiction:
Improveenergy densityVSAvoidstability and cycle life
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A solid-state polymer electrolyte is introduced as an intermediary component between the silicon anode and nickel-rich cathode. This electrolyte prevents direct contact and harmful reactions between the anode and cathode materials, while enabling ion transport. The electrolyte acts as a protective barrier that maintains stability during cycling, resolving the contradiction between high energy density and reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the physical and chemical parameters of the electrolyte system by transitioning from conventional liquid electrolytes to solid-state polymer electrolytes with specific compositions (including lithium salts and polymer matrices). This parameter change enables the system to withstand the volumetric expansion of silicon anodes and the high voltage of nickel-rich cathodes, improving both energy density and cycle life simultaneously.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If conventional electrolytes are used with silicon anodes, then manufacturing simplicity is maintained, but harmful factors increase due to unstable solid electrolyte interphase formation and flammability

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidflammability and impedance issues
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The electrolyte system undergoes parameter changes by adopting solid-state polymer electrolytes with specific compositions (lithium salts in polymer matrices). This changes the fundamental properties of the electrolyte, eliminating flammability inherent in liquid electrolytes while reducing impedance. The solid-state nature maintains ease of manufacturing through established solid handling processes.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the potential harm of silicon anode volumetric expansion into a benefit by using a solid-state polymer electrolyte that can accommodate the expansion without forming unstable interphase layers. The electrolyte's flexibility and ion conductivity transform what would be a harmful mechanical stress into a manageable parameter, improving safety while maintaining performance.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If solid-state polymer electrolytes are used to prevent SEI formation on silicon anodes, then reliability is improved, but device complexity increases due to specialized material requirements

Engineering Contradiction:
Improvecycle life and stabilityVSAvoidmaterial composition complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent uses parameter changes in the electrolyte composition (specific lithium salts combined with polymer matrices in defined ratios) to achieve reliable SEI-free operation with silicon anodes. While the material composition is specialized, the parameters are optimized to work together as an integrated system, where the complexity is managed through systematic formulation rather than ad hoc adjustments.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach improves the electrochemical performance, safety, and cycle life of silicon anode-based lithium-ion batteries by maintaining high energy density and thermal stability while minimizing the risk of flammability and impedance issues.

Implementation Method 1

single lithium-ion conducting solid-state polymer electrolytes

Methodology Applied
Scientific EffectLithium-ion conduction: Conduction (electrical)

Implementation Method 2

enhance lithium-ion conductivity, thermal stability, and mechanical properties, reducing flammability

Methodology Applied
Scientific EffectThermal stability: Thermal Energy Storage

Data Source

PatentUS11848418B2Single lithium-ion conductive polymer electrolytes for Si anode-based lithium-ion batteries
Publication Date: 2023.12.19 ENEVATE CORP
  • US11848418B2 patent drawing
  • US11848418B2 patent drawing
  • US11848418B2 patent drawing

AI summary

Single Li-ion conducting solid-state polymer electrolytes for use in energy storage devices are disclosed. The energy storage device comprises a first electrode and a second electrode, where at least one of the first electrode and the second electrode is a Si-based electrode, a separator between the first electrode and the second electrode, and an electrolyte. Electrolytes may include all-solid-state polymer electrolytes, quasi-solid polymer electrolytes and/or polymer gel electrolytes. The single Li-ion conducting solid-state polymer electrolytes can improve the electrochemical performances and safety of Si anode-based Li-ion batteries.