Drive Transmission Switching for Single-Motor Banknote Circulation

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Solution Overview

Problem

Circulation-type banknote processing devices require two motors to drive two circulation drums, leading to increased size, weight, and cost, as well as a decrease in the number of banknotes stacked in each drum.

Innovation Solution

A drive transmission switching mechanism that allows a single motor to drive two circulation units by selectively switching and transmitting the drive force to either unit, activated in conjunction with a sorter that changes the posture of transported paper sheets.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If two circulation drums are provided in parallel to store banknotes of different denominations, then the storage capacity and functionality are improved, but the number of motors increases to two, causing increased size, weight, and cost

Engineering Contradiction:
Improvestorage capacityVSAvoidnumber of motors
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

A single motor is designed to perform multiple functions by sequentially driving both circulation drums through a drive transmission switching mechanism. The motor alternates between driving the first circulation drum and the second circulation drum, enabling one motor to replace two while maintaining the ability to store and dispense banknotes of different denominations through both drums.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The drive transmission switching mechanism dynamically switches the drive force transmission path between the single motor and the two circulation drums. By using switching elements that can change their connection state based on operational requirements, the system enables one motor to adaptively drive either drum as needed, reducing the fixed complexity of having two dedicated motors.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If two circulation drums are provided in parallel, then the functionality for handling different denominations is improved, but the size and weight of the storage unit increase

Engineering Contradiction:
ImprovefunctionalityVSAvoidweight of storage unit
Core Design Contradiction:
Adaptability or versatilityVSWeight of stationary object

Solution Approach 1:

The single motor serves both circulation drums sequentially, eliminating the need for two separate motors and their associated mounting structures, power connections, and control circuits. This multi-functional approach significantly reduces the overall weight of the storage unit while preserving the functionality to handle different banknote denominations through both drums.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If two circulation drums are provided in parallel, then the storage capacity is improved, but the number of banknotes stacked in each drum decreases

Engineering Contradiction:
Improvestorage capacityVSAvoidnumber of banknotes per drum
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

The single motor continuously alternates between driving the first and second circulation drums, ensuring that both drums remain operational and can accumulate banknotes over time. This continuous operation allows each drum to maintain a substantial stack of banknotes while the system as a whole provides enhanced adaptability for handling different denominations, effectively resolving the trade-off between individual drum capacity and overall system versatility.

Inventive Principle:
Principle #20Continuity of useful action

Data Source

PatentUS11580809B2Drive transmission switching mechanism, paper sheet storage unit, and paper sheet processing device
Publication Date: 2023.02.14 JAPAN CASH MASCH CO LTD
  • US11580809B2 patent drawing
  • US11580809B2 patent drawing
  • US11580809B2 patent drawing

AI summary

Provided is a drive transmission switching mechanism that can switch and drive two circulation units by one motor in response to a switching operation of a paper sheet transport direction. A paper sheet storage unit includes a first circulation unit 100 and a second circulation unit 200 that respectively receive transported paper sheets upon reception of a drive force from a single motor 302 and feed paper sheets stored therein, a sorter 310 that sorts paper sheets to either one of the circulation units, and a drive transmission switching mechanism 400 that transmits a drive force from the motor to either one of the circulation units. The drive transmission switching mechanism is activated in conjunction with an operation to change the posture of the sorter, thereby switching and transmitting the drive force to either one of the circulation units.