Single-Motor Container Rotation for Barcode Reading and Mixing

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Solution Overview

Problem

Existing automated analytical instruments require two motors to rotate sample containers for barcode reading and mixing, leading to a complex device setup.

Innovation Solution

A device using a single motor with a linear actuator and lead screw system, coupled with a container engaging member, to rotate and mix sample containers, allowing for efficient barcode alignment and mixing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If two motors are used to rotate containers, then the container can be rotated for barcode reading and mixing, but the device complexity increases

Engineering Contradiction:
Improvecontainer rotation functionalityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines two separate motor functions (barcode reading rotation and mixing rotation) into a single motor system. The container engagement member integrates both barcode scanning and mixing operations, allowing one motor to perform multiple functions that previously required two separate motors, thereby reducing device complexity while maintaining versatility

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single motor system is designed to perform multiple functions: rotating the container for barcode reading and rotating the container for mixing. The container engagement member serves as a universal interface that enables both operations through a single actuator, making the system multi-functional without requiring separate dedicated motors for each function

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Device complexity

If a single motor is used to rotate containers, then the device complexity is reduced, but the operational efficiency may be compromised

Engineering Contradiction:
Improvedevice complexityVSAvoidoperational efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The system dynamically adjusts the rotation behavior based on the operational mode. During barcode reading, the container rotates to a specific position and holds steady for scanning. During mixing, the container rotates continuously or intermittently. This dynamic control allows a single motor to efficiently handle different operational requirements without compromising productivity

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The mixing function utilizes periodic rotation actions where the motor rotates the container in controlled intervals. This periodic action ensures thorough mixing of samples while allowing the single motor to recover and prepare for the next operation, maintaining operational efficiency without requiring continuous high-power operation

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution simplifies the device structure by using one motor to rotate and mix sample containers, improving operational efficiency and reducing complexity in automated analytical instruments.

Implementation Method 1

a linear actuator having a motor operably connected to a first end of a lead screw... the container engaging member is moveable between a first position and a second position

Methodology Applied
Scientific EffectLead screw mechanism: Screw

Implementation Method 2

A nut is threaded onto helical threads on the lead screw. The nut is slidably mounted on the vertical linear guide between the motor and the container engaging member

Methodology Applied
Scientific EffectThreaded fastening: Screw

Data Source

PatentUS12064736B2Container rotation device
Publication Date: 2024.08.20 BIO RAD LABORATORIES INC
  • US12064736B2 patent drawing
  • US12064736B2 patent drawing
  • US12064736B2 patent drawing

AI summary

Described herein are devices and methods for rotating a container (e.g., a capped tube containing a sample). The disclosure provides devices and methods of rotating a container using one motor, resulting in a less complex device. The device moves and rotates a container rotating member which in turn is used to rotate a container. The devices can be used in automated analytical instruments (e.g., automated blood analyzers) that automatically transport and detect the identity of sample containers. The devices can also be used in instruments that automatically spin sample containers to mix or homogenize the sample.