Single Motor Printing Device Roller Position Control

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Solution Overview

Problem

Existing printing devices require larger sizes due to the need for multiple motors and complex mechanisms to manage roller positions and tape transport, leading to increased sizing requirements and potential jamming issues.

Innovation Solution

A printing device with a single motor that uses a combination of gears and a moving mechanism to control the position of a roller, allowing it to rotate and move between holding positions while maintaining a predetermined position, reducing the need for additional motors and simplifying the design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple motors and complex mechanisms are used to manage roller positions and tape transport, then the printing device can reliably control roller movement and tape transport, but the device size increases

Engineering Contradiction:
Improveroller position control reliabilityVSAvoiddevice size
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent combines the functions of multiple motors into a single motor that controls both the roller rotation and position movement. The single motor is coupled to both the roller (for rotation) and the moving mechanism (for position adjustment), eliminating the need for separate motors and reducing device size while maintaining control reliability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single motor is designed to perform multiple functions: it rotates the roller for tape transport and simultaneously controls the moving mechanism for roller position adjustment. This multi-functional design reduces the number of components and minimizes device footprint

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If multiple motors and complex mechanisms are used to manage roller positions and tape transport, then the printing device can reliably control roller movement and tape transport, but the mechanism complexity increases

Engineering Contradiction:
Improvetape transport reliabilityVSAvoidmechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the control functions into a single motor system that manages both roller rotation and position movement. This consolidation simplifies the overall mechanism by eliminating multiple motors and their associated control systems, reducing complexity while maintaining tape transport reliability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent introduces a coupling mechanism as an intermediary that transmits the motor's rotational motion to both the roller and the moving mechanism. This intermediary component simplifies the control architecture by using a single motor to drive multiple functions through coordinated mechanical coupling

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables efficient tape transport and printing while minimizing the device's size and reducing the risk of jamming, as the single motor controls both the rotation and position changes of the roller, maintaining the tape's flow and preventing jams.

Implementation Method 1

a motor rotatable in a forward direction and a reverse direction opposite to the forward direction

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Implementation Method 2

a first coupling mechanism that couples the motor and the roller in a manner drivable together, and rotates the roller in a first direction

Methodology Applied
Scientific EffectGear mechanism: Gear

Implementation Method 3

The moving mechanism may move the rotation shaft of the roller along a toothed peripheral surface of the first gear to move the roller to the first position and the second position

Methodology Applied
Scientific EffectMechanical force transmission: Mechanical Force

Data Source

PatentUS10787007B2Printing device
Publication Date: 2020.09.29 BROTHER KOGYO KK
  • US10787007B2 patent drawing
  • US10787007B2 patent drawing
  • US10787007B2 patent drawing

AI summary

A printing device includes a discharging roller, opposing rollers opposing the discharging roller, a discharge motor, a first coupling mechanism, a moving mechanism, and a second coupling mechanism. The first coupling mechanism rotates the discharging roller in a direction where a tape is transported downstream when the discharge motor rotates forward (arrow R1). The moving mechanism moves the discharging roller to a nip position to hold the tape with the opposing rollers and a release position spaced from the tape. The second coupling mechanism includes a one-way clutch that couples the discharge motor and the moving mechanism in a manner drivable together when the discharge motor rotates reversely (arrow R2) and decouples the discharge motor from the moving mechanism when the discharge motor rotates forward (arrow R1).