Single-Particle Dispensing Device Using Rotating Separator

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Solution Overview

Problem

Conventional dispensing devices are unable to separate and individually discharge a single particle from a fluid, as they either discharge multiple particles or are limited to discharging fluid only, lacking the capability to precisely control the discharge of a single particle at a specific location and time.

Innovation Solution

A single-particle dispensing device comprising a syringe, a particle separating body with a rotating body and a fixing body, a pressure sensor, and an air compressor, which separates particles from fluid and allows for the precise discharge of a single particle through a nozzle, utilizing pressure changes to switch between fluid diversion and particle discharge modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a conventional dispensing device discharges fluid containing particles, then fluid can be discharged, but multiple particles are discharged instead of a single particle

Engineering Contradiction:
Improvenumber of particles dischargedVSAvoidprecision of particle discharge
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The device segments the particle discharge process by separating particles from fluid through a particle separating body, then individually discharging selected particles. The syringe is divided into a fluid discharge path and a particle discharge path, allowing independent control of fluid and particle discharge.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention extracts particles from the fluid stream using a particle separating body (such as a filter or separator membrane). The separated particles are then held in a particle holding space and selectively discharged through a particle discharge nozzle, enabling single particle discharge precision.

Inventive Principle:
Principle #2Taking out (Extraction)

2Ease of operation

If a particle printer method is used to discharge fluid droplets containing particles, then fluid can be discharged at desired time and position, but the number of particles in the droplet cannot be adjusted

Engineering Contradiction:
Improvecontrol of discharge timing and positionVSAvoidnumber of particles in droplet
Core Design Contradiction:
Ease of operationVSQuantity of substance

Solution Approach 1:

The device dynamically switches between fluid discharge mode and particle discharge mode using a movable partition or valve mechanism. The particle discharge nozzle can be activated independently to discharge a single particle at the desired time and position, while the fluid discharge continues separately, providing dynamic control over particle quantity.

Inventive Principle:
Principle #15Dynamics

3Manufacturing precision

If a separator is used to separate particles according to size, then particles of various sizes can be separated, but individual particle discharge at specific position and time cannot be implemented

Engineering Contradiction:
Improveparticle separation capabilityVSAvoidindividual particle discharge control
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The particle separating body acts as an intermediary between the fluid containing particles and the particle discharge system. It separates particles from fluid and delivers them to a particle holding space, where they can be individually selected and discharged through a controlled nozzle system, enabling both separation and individual discharge control.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the precise and individual discharge of a single particle at a specific location and time, enhancing the precision of the dispensing process by separating particles from the fluid and controlling their discharge effectively.

Implementation Method 1

a vacuum pump connected to the container and moving the particles and the fluid contained inside the first syringe in the particle separating body

Methodology Applied
Scientific EffectPressure difference: Pressure Gradient

Implementation Method 2

an air compressor connected to the particle separating body and injecting compressed air into the particle separating body to discharge the particle separated in the particle separating body

Methodology Applied
Scientific EffectCompressed air injection: Pressure Gradient

Implementation Method 3

the rotating body may rotate based on the pressure measured by the pressure sensor to move the separated fluid to the container or to discharge the separated particle to the nozzle

Methodology Applied
Scientific EffectPressure-driven rotation: Pressure Gradient

Data Source

PatentUS12128623B2Single-particle dispensing device and single-particle dispensing method using same
Publication Date: 2024.10.29 KOREA INST OF MACHINERY & MATERIALS
  • US12128623B2 patent drawing
  • US12128623B2 patent drawing
  • US12128623B2 patent drawing

AI summary

An embodiment of the present invention provides a single-particle dispensing device, including: a first syringe containing particles and fluid therein; a particle separating body connected to an outlet end of the first syringe and separating the particles from the fluid; and a container connected to the particle separating body and containing the fluid separated in the particle separating body, wherein the particle separating body includes a rotating body provided with a particle collector collecting the particle and a fluid flow path formed therein, and a fixing body provided with a nozzle discharging the particle and rotatably accommodating the rotating body therein.